Batch mixer for dry and liquid ingredients

Achieve efficient blending of diverse ingredients with high shear mixing to streamline your batch processing operations and enhance product consistency.

Mixes and Homogenizes Ingredients Efficiently

The SuperFlow 4 Batch from Limitech is an innovative high shear mixing system designed for versatile processing applications across various industries. This equipment excels in efficiently mixing and homogenizing a range of products, from condiments and dairy to personal care and pharmaceutical applications.

Featuring a high-shear mixer unit with a water flushed seal, the SuperFlow 4 Batch ensures consistent blending, reducing processing time and improving product uniformity. With a compact design, this system accommodates low-height installations, making it ideal for facilities with space constraints. Operating at optimal speeds, it integrates seamlessly with existing production lines and supports both batch and high-speed operations.

Designed to handle up to 500 liters, this system ensures robust performance in blending dry and liquid ingredients, suitable for producing end-products such as processed cheese, smoothies, and vegan plant-based items. The motor and V-belt drive, coupled with adjustable legs, allow for operational flexibility and easy maintenance. Its sanitary construction adheres to stringent industry standards, ensuring hygiene and compliance with industry regulations.

Additionally, the internal surface finish of Ra < 0.8 enhances resistance to corrosion and contamination, while comprehensive engineering support allows for tailored configurations to meet specific production requirements.

Benefits

  • Enhances product consistency with precise high-shear mixing capability.
  • Minimizes production time through efficient processing of up to 500 liters per batch.
  • Facilitates space-efficient installations with its low-height construction.
  • Ensures safe and sanitary operation with corrosion-resistant materials.
  • Integrates easily into existing lines, reducing setup and transition costs.

General


Applications
Personal care,Beverages,Convenience foods,Pet food,Confectionary,Condiments,Pharma,Technical applications,Vegan/plant-based products,Dairy products
End products
Jam,Vinaigrette,Vegan cheese,Processed cheese,English mustard,Smoothies,Mascara,Toothpaste,Cream cheese,Marmalade,Yogurt,Mozzarella,Bolognese sauce,Carbonated drinks,Paints,Icing,Chilli paste,Iced tea,Plant-based milk,Mayonnaise,Glue,Dog food,Lipstick
Steps before
Purification,Drying,Grinding,Pre-mixing,Ingredient preparation
Steps after
Sterilization,Packing,Cooling,Quality control
Input ingredients
dry ingredients,liquid ingredients,flavoured milk,ice cream mix,pectine,recombined milk
Output ingredients
homogenized products,emulsified products
Market info
Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.

Technical Specifications


High-shear mixer unit
Water flushed-seal
Adjustable legs
4
Motor and drive
V-belt
Connections
Clamps and SMS
Internal surface finish
Ra,lt
0.8
Loading height
1 meter
Capacity
500 L
Process time
Short
Maintenance
Low
Safety
High
Design
Compact,sanitary

Operating Characteristics


Working Mechanism
High-shear mixer
Flow Type
Batch operation
Loading Height
1 meter
Process Time
Short
Maintenance
Low
Safety Level
High
Design
Compact sanitary
Adaptability
Design to adapt to low height systems

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Low loading height
1 meter

Custom Options


Batch vs. inline
Batch