Vacuum mixer for liquid and cream processing
When dealing with high-viscosity liquids and creams, achieving uniform consistency and effective emulsification is crucial, ensuring your formulations meet stringent quality standards and performance expectations.
Mixes, Homogenizes, and Emulsifies Liquids and Creams
The Bachlab from Bachiller is a versatile laboratory vacuum mixer and reactor designed for R&D labs in the pharmaceutical, cosmetics, and food industries. It specializes in precision mixing, homogenization, and emulsification of liquids and creams, addressing complex formulation challenges efficiently. Operating under vacuum conditions, it minimizes air infiltration, vital for sensitive formulations. With capacities ranging from 5L to 150L, it is ideal for small-scale production and testing. It integrates seamlessly into existing setups, with features like precise temperature and pressure controls, ensuring repeatable results. Constructed from stainless steel, it offers excellent corrosion resistance and complies with GMP and EHEDG standards, ensuring suitability for sterile applications. The system includes a CIP option for thorough, automated cleaning, reducing downtime and ensuring contamination-free processing. Customizable options are available, supported by Bachiller’s engineering team to tailor the equipment for specific process requirements.
Benefits
- Enhances product consistency and quality through precise mixing and homogenization.
- Facilitates efficient scale-up from R&D to production with adaptable processing capacities.
- Minimizes contamination risk with CIP system and compliant with GMP standards.
- Reduces processing time with rapid vacuum and pressure adjustments.
- Provides flexibility in formulation with customizable settings and material options.
- Applications
- Food,Biotechnology,Essences and aroma,Pharmaceutical and veterinary,Fine chemicals,Liquid formulations,Cosmetics,Natural extracts,Pulp and paper,Chemical,Biocides,Petrochemical,Waste treatment,Resins,Minerals,Wood and derivatives,Plastics and polymer
- End products
- Mineral slurries,Disinfectant solutions,Intravenous fluids,Epoxy resins,Specialty chemicals,Cellulose pulp,Chemical agents,Protein synthesis mixtures,Plant extracts,Polymer dispersions,Dairy emulsions,Sewage sludge,Essential oil blends,Refined oils,Skincare creams,Wood adhesives,Beverage emulsions,Aroma compounds
- Steps before
- Purification,Drying,Grinding
- Steps after
- Sterilization,Packing,Washing,Coating
- Input ingredients
- liquids,creams,viscous products
- Output ingredients
- homogenized liquids,dispersed creams,emulsified mixtures,sterilized products,deaerated products
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Capacity
- 5L to 20,000L
- Homogenization
- Internal/External
- Viscosity
- up to 250,000 mPa.s
- Power
- 3 KW up to 90 KW
- CIP System
- 1,2 or 3 tanks,500L to 3,000L
- Emulsions
- Yes
- Vacuum Operations
- Yes
- Pressure Operations
- Yes
- Washing and Sterilization
- Yes
- Particle Size Regulation
- Colloidal Mill
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP 121°C / SIP 135°C
- Automation level
- PLC / SCADA
- Air incorporation control
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact design
- Tank Size
- 5L to 20,000L
- Tank Shape
- Cylindrical
- Discharge Method
- Bottom discharge
- Feed Method
- Top feed
- Control panel type
- HMI/PLC
- Integration possibilities
- SCADA/BMS integration
- Compact footprint
- Yes
- Discharge method
- Manual/Automatic