Colloidal mill for industrial homogenization

Achieve consistent emulsification, size reduction, and uniform particle distribution for complex mixtures with this high-speed colloidal mill, essential for producing smooth sauces, advanced nano suspensions, and stable pharmaceutical preparations in continuous processing environments.

Processes and Homogenizes Liquid and Slurry Products

The Colloidal Mills – Model BMC from Bertoli, part of the Interpump Group S.p.A., is engineered for industries that require precise homogenization and grinding processes, such as food and beverage, pharmaceuticals, and cosmetics. This model uses a robust rotor-stator mechanism, ensuring consistent particle size distribution for products like nanoparticle suspensions and cosmetic creams. With a capacity of 13,000 liters per hour and 37 kW power, it operates efficiently under pressures up to 6 bar. The Siemens KTP 400 PLC automation system allows seamless integration into production lines, supporting continuous, high-speed operations. Constructed with AISI 630 stainless steel for superior wear resistance, it features a tungsten carbide mechanical seal for enhanced durability. The model includes a cooling system that improves operation sustainability and noise levels below 85 dBa for a safer working environment. Designed for easy cleaning and maintenance, its modular configuration offers customization options to fit specific industrial requirements, ensuring compliance with rigorous process standards.

Benefits

  • Ensures uniform product consistency, enhancing product quality across diverse applications.
  • Increases production efficiency with capacities up to 13,000 liters per hour.
  • Reduces operational noise, providing a safer work environment below 85 dBa.
  • Offers easy integration with PLC-controlled automation, minimizing manual intervention.
  • Enhances material durability and performance with corrosion-resistant stainless steel construction.

General


Applications
Pharma and biotech,Cosmetic,Chemical and nano dispersion,Food and beverage,Dairy
End products
Cosmetic creams,Pharmaceutical suspensions,Milk homogenization,Biotechnology enzyme preparations,Nanoparticle suspensions,Sauce emulsions,Fruit juices
Steps before
Grinding,Emulsification,Blending,Pre-mixing
Steps after
Homogenization,Filling,Cooling,Quality Control
Input ingredients
dairy,food and beverage,chemical and nano dispersion,pharma and biotech,cosmetic
Output ingredients
homogenized dairy products,blended food and beverage,nanodispersions,pharmaceutical mixtures,cosmetic emulsions
Market info
Bertoli, part of the Interpump Group, is known for its expertise in designing and manufacturing high-pressure homogenizers and positive displacement pumps, serving industries like food processing, pharmaceuticals, and cosmetics, with a reputation for reliability and innovation.

Technical Specifications


Power
37 kW
Pressure
6 bar
Capacity
13,000 l/h
Poles
2
Machine weight
600 kg
Product inlet
Øe65
Product discharge
Øe65
Cooling water inlet
1/2″
Cooling water discharge
1/2″
Noise level
< 85 dBa
Electric motor
220/380/440V.50/60Hz 2 poles
Automation system
PLC,Siemens KTP 400

Operating Characteristics


Power
37 kW
Pressure
6 bar
Capacity
13,000 l/h
Noise level
< 85dBa
Automation level
PLC,Siemens KTP 400
Cooling method
Cooling mechanical seal made in tungsten carbide
Material of construction
AISI 630,Stainless steel rotor and stator
Voltage
220/380/440V.50/60Hz

Material Compatibility


Abrasion Resistance
High
Corrosive Resistance (e.g. acids)
Stainless Steel AISI 630
Biological Compatibility
Yes,for Food and Pharma applications
Cleanability
Easy CIP/SIP integration
Density/Particle Size
Suitable for varied densities/particle sizes

Physical Characteristics


Machine weight
600 kg
Product inlet size
Øe65
Product discharge size
Øe65
Cooling water inlet
1/2″
Cooling water discharge
1/2″
Machine power
37 kW
Capacity
13,000 l/h
Noise level
,lt
85dBa
Cooling mechanical seal
Tungsten carbide

Custom Options


Control panel type
PLC,Siemens KTP 400
Discharge method
Flange and counterflange inlet and outlet product
Capacity
13,000 l/h
Power
37 kW
Pressure
6 bar
Material
Stainless steel rotor and stator (AISI 630),Tungstene carbide mechanical seal
Electric motor specification
220/380/440V.50/60Hz 2 poles
Noise level
,lt
85dBa