Industrial steam superheaters
Optimize energy efficiency and achieve precise steam temperature control with advanced steam superheaters, designed to integrate seamlessly into waste heat recovery systems and high-pressure steam applications.
Maximizes Steam Generation Efficiency
The BORSIG steam superheater is engineered for demanding industrial applications requiring high-pressure steam, prominently utilized across chemical, petrochemical, and energy sectors. This sophisticated equipment features a vertically arranged U-tube system with a combined steam inlet/outlet chamber, facilitating effective steam superheating post waste heat recovery. The equipment is seamless in integrating with secondary reformers and reformers, making it ideal for reformed and synthesis gas processing.
With a steam capacity handling pressures up to 130 bar and temperatures up to 530°C, the superheater optimizes energy efficiency and enhances system resilience by incorporating a unique internal gas-side bypass for precise temperature regulation. Its design minimizes thermal stress through efficient radial temperature distribution across the tube sheet.
BORSIG ensures material durability by avoiding comprehensive refractory linings, focusing instead on selective insulation where necessary to prevent heat loss. Easy integration into existing systems and complementary service options further enhance operational continuity while meeting rigorous industry safety standards. BORSIG offers customization to accommodate unique process requirements, ensuring tailored solutions for efficient steam optimization and reliability in high-demand environments.
Benefits
- Enhances process efficiency by maximizing energy recovery from waste heat.
- Reduces operational stress with precise temperature control, prolonging equipment life.
- Compatible with high-pressure applications, increasing versatility across industries.
- Minimizes installation and operational costs with efficient thermal insulation.
- Customizable configurations ensure optimal integration into existing systems.
- Applications
- Chemical processing,Energy systems,High-pressure steam applications,Waste heat recovery,Synthesis gas processing,Power plants,Industrial steam generation,Reformed gas processing
- End products
- Methanol,Ammonia,Nitric acid,Ethylene,Steam,Hydrogen
- Steps before
- Reforming,Waste heat recovery,Partial oxidation
- Steps after
- Steam utilization,Energy distribution,Process integration
- Input ingredients
- steam,reformed gas,saturated steam,process gas
- Output ingredients
- superheated steam,cooled gas
- Market info
- BORSIG is known for its expertise in manufacturing high-quality industrial engineered-to-order (ETO) equipment, including pressure vessels, heat exchangers, and compressors, with a strong reputation for engineering excellence and reliability in the petrochemical and chemical industries.
- Steam pressure
- Up to 130 bar
- Steam temperature
- Up to 530°C
- Design arrangement
- Two stage or one stage
- Orientation
- Horizontally or vertically arranged
- U-tube arrangement
- Vertically arranged with U-tubes
- Steam inlet/outlet chamber
- Combined chamber
- Flow guidance
- Thermally insulated guiding jackets
- Refractory lining
- Bypass area only
- Temperature distribution
- Radial across thick tube sheet
- Bypass system
- Internal gas-side bypass
- Working mechanism
- Vertically or horizontally arranged
- Stage configuration
- One stage / Two stage
- Flow arrangement
- Counterflow
- Heat transfer management
- Thermal insulation
- Gas bypass
- Internal gasseitiger Bypass
- Temperature regulation
- Radial temperature distribution
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact
- Orientation
- Horizontal / Vertical
- Tube Arrangement
- U-tubes
- Insulation Type
- Thermally insulated jacket
- Lining Type
- Refractory lining in bypass
- Stage Arrangement
- One stage / Two stage
- Orientation
- Horizontal / Vertical
- Tube Arrangement
- U-tubes
- Material Insulation
- Thermal insulation
- Bypass Installation
- Internal gas-side bypass