Ultrasonic round vibratory separator for fine powders
Efficiently prevent screen blinding during powder separation processes with advanced ultrasonic technology, ensuring continuous operation and prolonged screen life.
Enhances Separation and Screening Efficiency
The SWECO Sono-Energy™ Round Separators excel in intricate powder separation challenges by employing secondary ultrasonic vibration to prevent mesh blinding. With applications across pharmaceuticals, mining, and recycling, it handles delicate materials like toner and metallic powders efficiently. Its digital ultrasonic system allows precise amplitude adjustments, ensuring uniform energy distribution. This system supports continuous, automated processes with minimal maintenance, boasting a dual-screen setup that eliminates additional generator needs. Constructed to meet Atex Zone 20 standards, it integrates seamlessly into existing production lines, optimizing screening and energy usage for improved operational efficiency and reduced downtime. Custom configurations are available to meet specific operational requirements, ensuring compatibility across diverse industrial applications.
Benefits
- Prevents mesh blinding, ensuring consistent material flow and reducing downtime.
- Enhances precision in powder separation, improving product quality.
- Supports dual-screen operation, optimizing space and cost efficiency.
- Meets Atex Zone 20 standards, providing safety in explosive environments.
- Offers adjustable settings for tailored operational performance.
- Applications
- Plastic,Paper,Powder coating,Food,Powdered metals,Maritime,Mining,Shot peening,Biofuel,Chemical,Ceramic,Wastewater,Recycling,Mineral,Beverage,Laundry,Pulp,Agriculture,Pharmaceutical
- End products
- Nickel powders,Lead powders,Powder paints,Chromium powders,Epoxy powder,Toner powder
- Steps before
- Grinding,Blending,Mixing,Drying
- Steps after
- Packing,Coating,Recycling,Screening
- Input ingredients
- light bulk density powders,epoxy powder,toner powder,powder paints,heavy density powdered metals,lead,nickel,chromium
- Output ingredients
- separated powders,non-blinded fine meshes,reduced lodging particles,prolonged screen life
- Market info
- Sweco is known for engineering consulting services, providing expertise in sustainable infrastructure, architecture, and engineering projects, with a strong reputation for delivering comprehensive solutions in urban planning, environmental services, and industrial ETO equipment design and consultancy.
- Mesh Size
- 60-635 mesh
- Ultrasonic Power
- 100w/200w
- Screen Life Enhancement
- Reduces blinding
- Amplitude,Frequency Sweep
- Adjustable
- Dual Screen Capability
- Simultaneous operation
- ATEX Zone 20 Compliance
- Atex standards
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Density/particle size
- Light to heavy density powders,e.g.,0.5–2.5 g/cm³
- ATEX certification
- Atex Zone 20 standards
- Discharge method
- Ultrasonic separator
- Ultrasonic generator power
- 100w or 200w
- Ultrasonic converter location
- External mount
- Screen excitation
- Adjustable amplitude and frequency sweep
- Compliance with standards
- Atex Zone 20