Special chemical plant safety systems
Ensure operational safety and regulatory compliance in chemical processing with advanced explosion protection and hazardous substance handling systems.

Mixes, Doses, and Conveys Multiple Material Types
The modular mixing and conveying system from Zeppelin Systems leverages advanced control and automation to streamline operations in special chemical, rubber, food, and plastics industries. This equipment excels in flexibility, accommodating solids, liquids, powders, and granules through processes like mixing, dosing, conveying, and sifting. Its multi-stage design supports continuous and high-speed operations, offering a seamless transition between production phases and ensuring precision in compounding and screening.
Applications range from producing polyurethane foam and industrial adhesives to coating high-performance fibers and processing food powders. By enabling efficient handling of materials such as synthetic rubber and carbon fiber composites, it caters to various production demands. The system’s integration capability is heightened by its PLC-controlled operations, ensuring synchronization with existing production lines and remote monitoring.
Constructed with materials that resist corrosion, it is suitable for handling aggressive chemicals and delicate food ingredients. Energy efficiency is realized through optimized conveying screws and process control technologies, reducing operational costs. Compliance with industry standards guarantees safe and reliable operation, while an integrated CIP system promotes hygienic maintenance. Customization options ensure that specific requirements are met, aided by Zeppelin’s engineering support for tailored solutions.
Benefits
- Enhances operational efficiency with seamless process integration and automated controls.
- Reduces energy costs through optimized motor control and efficient component design.
- Ensures safe handling of hazardous materials, meeting stringent industry regulations.
- Minimizes maintenance downtime with a built-in CIP system for hygienic cleaning.
- Delivers versatile processing capabilities, accommodating a wide range of materials and applications.
- Applications
- Rubber and tire materials,Performance materials,Plastics,Food products,Dispersion paints,Special chemicals
- End products
- Cake mix powder,Polyurethane foam,Polyethylene pellets,Tire treads,Synthetic rubber,Carbon fiber composites,High-performance fibers,Industrial adhesives,Chocolate,Acrylic emulsions
- Steps before
- Grinding,Purification,Emulsification
- Steps after
- Explosion protection,Operational safety,Sterilization,Packing
- Input ingredients
- raw materials,hazardous substances
- Output ingredients
- special chemicals,end products
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Explosion Protection
- Yes
- Hazardous Substance Handling
- Yes
- Compliance with Safety Regulations
- Multiple Industry Standards
- Automation
- Process Control available
- Storage Capacity
- Variable
- Modular Construction
- Bolt-Tec
- Mixing Options
- High intensity,Cooling,Universal,Container
- Material Handling Components
- Rotary Feeders,Diverter Valves,Conveying Screws
- Explosion protection
- ATEX compliance / explosion vents
- Hazardous substance handling
- Safety measures / containment systems
- Automation level
- PLC / SCADA controlled
- Flexibility in production
- Batch and continuous options
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- PLC/SCADA
- Integration possibilities
- Automation systems
- Custom plant layout
- Modular Construction
- Explosion protection
- ATEX certified
- Handling of hazardous substances
- Compliance with safety regulations