Special chemical plant safety systems

Ensure operational safety and regulatory compliance in chemical processing with advanced explosion protection and hazardous substance handling systems.

Mixes, Doses, and Conveys Multiple Material Types

The modular mixing and conveying system from Zeppelin Systems leverages advanced control and automation to streamline operations in special chemical, rubber, food, and plastics industries. This equipment excels in flexibility, accommodating solids, liquids, powders, and granules through processes like mixing, dosing, conveying, and sifting. Its multi-stage design supports continuous and high-speed operations, offering a seamless transition between production phases and ensuring precision in compounding and screening.

Applications range from producing polyurethane foam and industrial adhesives to coating high-performance fibers and processing food powders. By enabling efficient handling of materials such as synthetic rubber and carbon fiber composites, it caters to various production demands. The system’s integration capability is heightened by its PLC-controlled operations, ensuring synchronization with existing production lines and remote monitoring.

Constructed with materials that resist corrosion, it is suitable for handling aggressive chemicals and delicate food ingredients. Energy efficiency is realized through optimized conveying screws and process control technologies, reducing operational costs. Compliance with industry standards guarantees safe and reliable operation, while an integrated CIP system promotes hygienic maintenance. Customization options ensure that specific requirements are met, aided by Zeppelin’s engineering support for tailored solutions.

Benefits

  • Enhances operational efficiency with seamless process integration and automated controls.
  • Reduces energy costs through optimized motor control and efficient component design.
  • Ensures safe handling of hazardous materials, meeting stringent industry regulations.
  • Minimizes maintenance downtime with a built-in CIP system for hygienic cleaning.
  • Delivers versatile processing capabilities, accommodating a wide range of materials and applications.

General


Applications
Rubber and tire materials,Performance materials,Plastics,Food products,Dispersion paints,Special chemicals
End products
Cake mix powder,Polyurethane foam,Polyethylene pellets,Tire treads,Synthetic rubber,Carbon fiber composites,High-performance fibers,Industrial adhesives,Chocolate,Acrylic emulsions
Steps before
Grinding,Purification,Emulsification
Steps after
Explosion protection,Operational safety,Sterilization,Packing
Input ingredients
raw materials,hazardous substances
Output ingredients
special chemicals,end products
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Explosion Protection
Yes
Hazardous Substance Handling
Yes
Compliance with Safety Regulations
Multiple Industry Standards
Automation
Process Control available
Storage Capacity
Variable
Modular Construction
Bolt-Tec
Mixing Options
High intensity,Cooling,Universal,Container
Material Handling Components
Rotary Feeders,Diverter Valves,Conveying Screws

Operating Characteristics


Explosion protection
ATEX compliance / explosion vents
Hazardous substance handling
Safety measures / containment systems
Automation level
PLC / SCADA controlled
Flexibility in production
Batch and continuous options

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
PLC/SCADA
Integration possibilities
Automation systems
Custom plant layout
Modular Construction
Explosion protection
ATEX certified
Handling of hazardous substances
Compliance with safety regulations