Dense phase conveying pumps for bulk material transfer
Optimize your material handling with pneumatic conveying solutions designed to efficiently transfer and process challenging bulk solids, reducing energy consumption and enhancing operational throughput.
Transfers and Regulates Bulk Material Flow
The ProPhase® conveying pumps from Schenck Process offer a robust solution for transferring a wide range of solid and powdered materials across chemical, gypsum, and metal industries. These pumps utilize dense phase pneumatic conveying to efficiently move materials such as pre-calcined gypsum, fly ash cement, and pulverized coal. Capable of handling up to 250 tons per hour and operating across distances up to 1500 meters, these systems are designed for both batch and continuous operations. Featuring a unique Dome Valve technology, they ensure reliable flow regulation with minimal maintenance. Integration is seamless with pre-piped and pre-wired configurations that include electro-pneumatic controls. The pumps also boast reduced energy consumption through optimized airflow management, enhancing operational efficiency. Configurable to meet specific industrial requirements, these systems are adaptable to various environmental conditions, ensuring optimal performance across all applications.
Benefits
- Enhances operational efficiency with seamless material transfer over long distances.
- Lowers operating costs by minimizing air consumption through optimized pipeline design.
- Ensures reliable performance with minimal maintenance using robust Dome Valve technology.
- Offers flexibility with configurations for diverse materials, from fine powders to large granules.
- Supports environmental compliance with enclosed systems that reduce material loss and dust emission.
- Applications
- Non-ferrous metals,Iron and steel,Coal,Fly ash,Aluminum,Gypsum,Sand,Cement
- End products
- Sinter fines,Furnace slag,Fly ash cement,Alumina powder,Aluminum ingots,Foundry sand,Pulverized coal,Silica sand,Pre-calcined gypsum,Metallurgical dusts,Portland cement,Gypsum board,Processed coal,Plaster
- Steps before
- Material Storage,Mixing,Drying,Particle Size Reduction
- Steps after
- Packing,Storage,Transfer to Processing,Waste Handling
- Input ingredients
- fine cohesive powders,wet lump coal,pre-calcined materials,additives,plaster,scrap material,sinter fines,dust,lump coal,granular coal,pulverized coal,furnace slag,reverts,metallurgical dusts,lime,granulated wire,zinc,fresh alumina,fluorite,fine dusts,chips,packing lump carbon,machined carbon dust,recycled materials,dried concentrate,fly ash,dry sand,fine fluidizable materials,coarse fly ash,ash from electrostatic precipitators or bag filters
- Output ingredients
- transferred pre-calcined materials,transferred plaster,recycled scrap material,transferred sinter fines,transferred dust,transferred lump coal,transferred granular coal,transferred pulverized coal,transferred furnace slag,transferred reverts,transferred metallurgical dusts,transferred lime,transferred granulated wire,transferred zinc,transferred fresh alumina,transferred fluorite,transferred fine dusts,transferred chips,transferred packing lump carbon,transferred machined carbon dust,transferred recycled materials,transferred cement,transferred fly ash,transferred sand,transferred ash
- Market info
- Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.
- Temperature Range
- up to 480ºC
- Throughput Rate
- up to 250 t/h
- Conveying Distance
- up to 1500 meters
- Flow Rate
- Low flow rates
- Pneumatic Controls
- Electro-pneumatic
- Pressure Controlled System
- D Pump
- Automation Level
- Batch
- Air Consumption
- Low consumption
- Pipeline Sizes
- Increased sizes for CD Pump
- Working mechanism
- Dome Valve / Speri Valve
- Integrated steps
- Pre-piped and pre-wired systems
- Batch vs. continuous operation
- Batch
- Temperature operation
- Up to 480°C
- Automation level
- Electro-pneumatic controls
- Energy efficiency
- Low air consumption
- Transfer distance capability
- Up to 1500 meters
- Material adaptability
- Handles fine cohesive to wet lump materials
- Throughput rates
- Up to 250 t/h
- Changeover time
- Quick installation (SD Pump)
- Abrasion resistance
- Yes
- Biological compatibility
- No
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Powder / Particulate Handling
- Yes
- Heat Resistance
- up to 480ºC
- Temperature Capacity
- Up to 480ºC
- Throughput Capacity
- 25t/hr to 250t/hr
- Conveying Distance
- Up to 1500 meters
- Footprint
- Compact for easy installation
- Valves
- Dome Valve
- Pipeline Size
- Small bore to large depending on the pump type
- Pipeline Material
- Self-regulating with adaptive control
- Batch vs. Continuous Operation
- Batch
- Pump Type Variants
- Dense Phase
- PD
- CD
- D
- TD
- SD
- Multi PD
- Multi Dense Phase
- System Assembly
- Pre-piped and pre-wired ready for connection
- Control panel type
- Electro-pneumatic controls
- Integration capabilities
- Pre-piped and pre-wired for isolated air and electric supplies
- Valve type
- Dome Valve,Speri Valve
- Pipe size
- Small bore pipelines
- Conveying method
- Pneumatic Conveying