High pressure roller mill for medium-fine crushing
Achieve precision in particle size with high-pressure roller mills, ideal for transforming raw materials into sharp-edged particles. This technology ensures efficient medium-fine crushing and compaction, improving the consistency and quality of end-products in your processing line.
Crushes and Compacts Hard Materials
The High-Pressure Roller Mill ECP from Hosokawa Alpine is designed for medium fine crushing and compaction of hard materials, delivering sharp-edged particles ideal for various industrial applications. It uses a precise roller press mechanism, ensuring consistent product granularity necessary for superior product quality. Applicable in diverse sectors—chemical, food processing, pharmaceutical manufacturing, and recycling—this mill efficiently processes powders, granules, and solids into end-products such as high-performance steel parts and recycled plastic pellets. With a robust hydraulic system, it handles continuous operations seamlessly and incorporates PLC automation for easy integration into existing production lines. Energy-efficient design with optimized motor control reduces power consumption, while stainless steel construction ensures corrosion resistance and compliance with industry standards. Furthermore, the system supports CIP for simpler maintenance and offers customization options for tailored engineering solutions.
Benefits
- Enhances product consistency with precise particle size control.
- Lowers operational costs through energy-efficient motor optimization.
- Seamlessly integrates with existing production systems via PLC automation.
- Minimizes wear and tear with robust construction, extending equipment lifespan.
- Complies with industry standards for diverse chemical and pharmaceutical applications.
- Applications
- Sugar and sweeteners,Dishwashing powder,Cosmetics,Lithium-ion batteries,Crop protection agents,Lactose and dairy products,Recycling composite materials,Minerals,Technical ceramic,Blown film,Powder coating,Recycling extruded materials,Chemicals,Graphite rounding,Tea and roots,Calcium carbonate (gcc),Flame retardants,Fertiliser,Medicinal herbs,Luxury foods,Low energy solutions,Hapi,Film applications with pcr material,Additive manufacturing metal,Spices,Heavy duty sacks,Post consumer recycling (pcr),Animal feed,Additive manufacturing polymer,Titanium dioxide,Industrial wax,Recovered carbon black,Special flours,Metals,Cocoa processing,Powder,Cable recycling,Grinding of rubber,Recycling,Api - inhaler,Lignin,Film recycling,Particle processing,Thickening agents,Recycling of lithium-ion batteries,Protein shifting,Hard minerals,Tablets
- End products
- Detergent tablets,Coated metal surfaces,Pectin jellies,Nutrient granules,Battery electrodes,Carbon black pigments,Chocolate truffles,Herbal teas,Recycled batteries,3d printed metal components,Pharmaceutical tablets,Ceramic tiles,Bakery sugar blends,Sandbags,Cosmetic foundations,Recyclable packaging films,Reclaimed copper wiring,Recycled car tires,Recycled plastic composites,Synthetic graphite,Calcium supplements,Pesticide formulations,White pigments,Cattle feed pellets,High-performance steel parts,Metal alloys,Recycled plastic pellets,Recycled plastic packaging films,Inhalation pharmaceuticals,Paraffin wax blocks,Custom polymer parts,Chocolate powder,Gluten-free flours,Carbon fibers,Lactose powder,Plant-based protein powders
- Steps before
- Grinding,Pre-crushing,Mixing,Material feeding,Screening
- Steps after
- Packing,Sifting,Coating,Particle rounding,Quality control
- Input ingredients
- hard materials,coarse products,raw minerals,granulates for grinding,pre-crushed materials
- Output ingredients
- precipitous granule distribution,sharp-edged particles,fine powders,ultrafine carob powder,protein-enriched pulses,recyclable plastic films,rounding natural graphite
- Market info
- Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.
- Capacity
- Medium fine crushing
- Particle size distribution
- Sharp-edged particles
- Equipment type
- High-Pressure Roller Mill ECP
- Function
- Precipitous granule distribution
- Working mechanism
- High pressure roller milling
- Integrated steps
- Medium fine crushing
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Changeover time
- Quick changeover
- CIP/SIP
- Manual cleaning
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container Size and Shape
- Customizable
- Roller shape
- Cylindrical