Analyze wet granulation properties for pharmaceutical formulation

Optimize your pharmaceutical and chemical formulations with precise wet granulation analysis, ensuring consistency and quality while accelerating development timelines and reducing material waste.

Measures Wet Granulation Properties

The Mixer Torque Rheometer (MTR) from Caleva Process Solutions is a critical tool for achieving precise wet granulation across pharmaceutical, food, and chemical applications. This equipment measures torque during the mixing process, providing detailed data for optimizing formulations. Ideal for tabletting, extrusion, and spheronization, the MTR ensures consistent quality and enhanced useable yield. Its versatility extends from laboratory-scale to production environments, with integration capabilities for high-shear and continuous processing. By eliminating manual guesswork, the MTR accelerates R&D while maintaining stringent quality control standards in production. Available in corrosion-resistant materials, it meets industry compliance needs and supports easy cleaning and maintenance with design options tailored to your operational requirements.

Benefits

  • Enhances product quality by providing real-time granulation consistency data.
  • Accelerates R&D by eliminating trial and error in formulation development.
  • Ensures seamless scale-up from lab to production with consistent results.
  • Optimizes resource usage, reducing costly API waste during tablet production.
  • Maintains rigorous quality control standards, boosting useable yield.

General


Applications
Food,Fine chemicals,Pharmaceutical tablets,Pellets,Nutraceuticals,Powder formulations,Extrudate
End products
Spherical pellets,Effervescent tablets,Herbal supplement capsules,Vitamin supplements,Powdered drink mixes,Chemical catalysts,Granular extrudates,Enzyme granules,Protein bars
Steps before
Mixing,Preparation,Formulation
Steps after
Quality Control,Standardization,Powder Characterisation,Tablet Pressing,Extrusion,Spheronization
Input ingredients
wet granulation,liquid binder,powder formulations,active pharmaceutical ingredients
Output ingredients
tablets,extrudate,pellets,spheronized products
Market info
Caleva Process Solutions is known for manufacturing and supplying specialized equipment for pellet and extrudate production in the pharmaceutical, nutraceutical, chemical, and food industries, emphasizing innovative process solutions and customer-focused engineering.

Technical Specifications


Torque Measurement
Yes
Application
Pharmaceutical,Food,Chemical,Nutraceuticals
Wet Granulation Characterization
Yes
Consistency Monitor
Yes
Reproducibility
High
Scale Compatibility
Laboratory to Production
Output Data
Quantitative

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
CIP/SIP
CIP 121°C / SIP 135°C

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
Touchscreen / PLC interface
Integration possibilities
Compatible with production line systems