Container rejection system for high-speed operations

Ensure product safety by swiftly removing defective containers at high speeds, optimizing your production flow and reducing operational downtime.

Efficiently Redirects and Rejects Defective Containers

The Innocheck VRS Rejection System from KHS Group is a highly reliable electromagnetic system designed to efficiently remove defective containers in high-speed production lines. It caters to a wide range of applications, including beer, juice, and homecare products, ensuring each bottle, can, or jar meets quality standards before reaching the market. Capable of processing 132,000 containers per hour, this system excels in demanding environments by utilizing electromagnetic cylinders to redirect items across up to three lanes, thus maintaining a streamlined workflow.

A standout feature is its design, which eliminates the need for compressed air, reducing maintenance and wear. The system is seamlessly integrated with upstream inspection units, offering automatic lane adjustments during changeovers, making it user-friendly and reducing operational downtime. The absence of pneumatic components further contributes to its energy efficiency, while its robust construction ensures long-term reliability.

Ideal for the beverage, food, and non-food industries, the Innocheck VRS is engineered to handle both solid and liquid products, from sparkling mineral water and lager beer to canned soup and personal care items. With the support of KHS Group’s extensive engineering expertise, this rejection system offers customization options and engineering support to adapt to specific production needs, ensuring compliance with industry standards and enhancing overall line performance.

Benefits

  • Ensures product quality by effectively redirecting up to 132,000 defective containers per hour.
  • Lowers operational costs through reduced maintenance requirements by eliminating compressed air components.
  • Enhances production flexibility with automated lane redirection and quick changeover capabilities.
  • Integrates seamlessly with existing inspection systems for optimized defect detection workflow.
  • Increases production efficiency with energy-saving electromagnetic ejection, minimizing resource consumption.

General


Applications
Food,Beverages,Liquid food,Wine,Milk,Non-food,Iced tea,Spirits,Still water,Homecare products,Juice,Soft drinks,Beer,Sparkling wine
End products
Laundry detergent,Cabernet sauvignon,Champagne,Vegetable oil,Canned soup,Lager beer,Orange juice,Almond milk,Personal care products,Peach iced tea,Energy drinks,Cola,Sparkling mineral water,Vodka
Steps before
Inspection,Sorting,Filling
Steps after
Packing,Labeling,Quality Control
Input ingredients
glass bottles,PET bottles,cans,jars,plastic containers,packaging
Output ingredients
defective containers,rejected containers,ejected containers
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.

Technical Specifications


Speed
Up to 132,000 containers per hour
Container Type
Glass / PET / Cans / Jars / Plastic Containers
Automation
Automatic positioning during changeover
Ejection Type
Electromagnetic
Compressed Air Usage
None
Lane Options
Redirection into as many as three lanes

Operating Characteristics


Working Mechanism
Electromagnetic Cylinder
Redirection Capability
Up to 3 Lanes
Container Handling Capacity
Up to 132,000 Containers per Hour
Flexibility in Operation
Automatic Positioning During Changeover
Compressed Air Usage
None
Changeover Time
Fast
Maintenance Requirements
Low
Wear Resistance
Low Wear

Product type Characteristics


Container type
Glass / PET / Cans / Jars / Plastic

Physical Characteristics


Discharge method
Electromagnetic cylinder
Container type
Glass / PET / Cans / Jars / Plastic

Custom Options


Control panel type
HMI / Touchscreen
Integration possibilities
PLC and SCADA integration
Lane redirection configuration
Up to 3 lanes
Container type compatibility
Glass,PET,Cans
Automatic positioning during changeover
Yes