Industrial bin blenders for uniform batch production
Optimize your blending process by achieving uniform mixtures with industrial-grade bin blenders, ensuring consistent quality and reducing downtime during batch transitions.
Blends and Mixes Powders and Granules
The Uni-Blend by Hanningfield is a robust industrial bin blender designed for the gentle mixing of powders and granules across pharmaceutical, food, nutraceutical, and chemical sectors. Utilizing a precise tumbling mechanism, it ensures uniformity in batch processing, suitable for products such as tablets, protein powders, and cannabis edibles. Capable of accommodating containers up to 2000 liters with a maximum Safe Working Load (SWL) of 1000 kg, it integrates seamlessly into both pilot and large-scale operations. The Uni-Blend supports advanced automation with PLC control and 21 CFR Part 11 compliance, facilitating efficient batch switchover without washing down. Crafted from stainless steel to meet stringent GMP requirements, it offers customizable configurations, including hoist-type and mobile executions, backed by comprehensive validation documentation and engineering support.
Benefits
- Enhances batch consistency with uniform blending for diverse products.
- Reduces production downtime with offline charging and discharging capabilities.
- Increases operational efficiency through seamless batch switchover without requiring wash procedures.
- Complies with industry standards, ensuring compatibility with GMP and 21 CFR Part 11.
- Offers flexible integration across production scales with a range of customizable configurations.
- Applications
- Chemicals,Nutraceuticals,Drums,Ibcs,Oral solid dosage (osd) products,Food and beverage,Powders,Cannabis,Pharmaceuticals
- End products
- Protein powders,Cannabis edibles,Effervescent tablets,Active pharmaceutical ingredients (apis),Vitamin supplements,Chemical compounds,Cannabis oils,Powdered beverages,Bulk chemicals,Tablets,Seasoning blends,Nutritional powders,Capsules,Dietary supplements
- Steps before
- Grinding,Conveying,Drying
- Steps after
- Packing,Coating,Tablet Pressing
- Input ingredients
- Output ingredients
- Market info
- Hanningfield Process Systems is known for manufacturing high-quality, customized process handling, and containment equipment for industries such as pharmaceutical, food, and chemical, specializing in milling, sieving, and powder handling solutions.
- Material
- Stainless Steel
- Capacity
- 5L to 2000L
- Safe Working Load (SWL)
- Up to 1000 kg
- Working mechanism
- Gentle tumbling
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Not required (offline charging and discharging)
- Automation level
- PLC control compliant with 21 CFR Part 11
- Changeover time
- No wash down required for immediate batch switchover
- Corrosive resistance
- Stainless steel compatibility
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Construction Material
- Stainless Steel
- Container Capacity
- 5L to 2000L
- Container Shape
- IBC / Drums
- Design Option
- Pedestal / Through-the-wall / Post Hoist
- Maximum SWL
- 1000 kgs
- Control panel type
- 21 CFR Part 11 compliant
- Installation type
- Pedestal,through-the-wall,post hoist mounted
- Material options
- Stainless steel construction
- Container capacity
- 5L to 2000L
- Customization type
- Hoist-type,through-the-wall,fixed base,mobile
- Documentation
- FS/DS,FAT,SAT,IQ/OQ,3.1 certificates