Industrial granulators for plastic recycling

Streamline your recycling operations with a solution that not only reduces energy consumption but also handles various plastic forms, enabling efficient material preparation for subsequent processes.

Simultaneously Shreds and Granulates Mixed Materials

The Polyplex PPC Shredder-Granulator from Hosokawa Alpine seamlessly integrates shredding and granulating functions, making it ideal for handling mixed materials in diverse industries such as chemicals, food, and recycling. Its unique vertical rotor design maximizes efficiency by allowing direct feeding of heterogeneous inputs without pre-sorting, significantly reducing handling time. Engineered for rugged performance, this unit excels at producing precise particle sizes for end-products like PVC pipes, calcium carbonate fillers, and lithium battery electrodes, with capabilities of processing various textures simultaneously. Its modular construction facilitates easy integration into existing systems and minimizes downtime due to its accessible design for straightforward cleaning and maintenance. Equipped with energy-efficient motors, the Polyplex PPC consumes less power, aligning with sustainability goals. The machine is available in corrosion-resistant materials, suitable for harsh environments, and adheres to industry standards, providing reliable performance across applications. Such versatility and efficiency make it a vital component in any manufacturing line striving for optimal material handling and throughput.

Benefits

  • Enhances production efficiency by combining shredding and granulating in one process.
  • Lowers operational costs with energy-efficient motor design.
  • Accommodates mixed-material processing without pre-sorting, saving time.
  • Facilitates quick cleaning and maintenance, reducing downtime.
  • Built with corrosion-resistant materials for long-lasting durability in harsh environments.

General


Applications
Sugar and sweeteners,Dishwashing powder,Lithium-ion batteries,Lactose and dairy products,Minerals,Technical ceramic,Powder coating,Talc,Chemicals,Food,Flame retardants,Fertiliser,Pharma,Additive manufacturing,Animal feed,Special flours,Titanium dioxide,Industrial wax,Metals,Cocoa processing,Recycling,Calcium carbonate,Thickening agents,Protein shifting,Hard minerals
End products
Pet preforms,Detergent tablets,3d-printed metal parts,Titanium pigment,Chocolate liquor,Confectionery coatings,Rubber seals,Calcium carbonate fillers,Safety glasses,Corn syrup,Lithium battery electrodes,Aluminum oxide powders,Adhesives and sealants,Tablet excipients,Gelatin,Instant pudding mixes,Talcum powder,Pla filaments,Pvc pipes,Fertilizer granules,Polyurethane foams,Lactose powder,Non-stick coatings
Steps before
Sorting,Collection,Inspection
Steps after
Recycling,Packaging,Quality Control
Input ingredients
plastic waste,rubber,cable waste,fibrous material,hollow bodies,injection moulding,profiles,pipes,plates,chunks,products from the food industry,industrial waste,leather,paper
Output ingredients
recycled plastic,granulates,shredded materials,size reduction of mouldings,blown containers,sprues and flashes,fine milling of soft to medium-hard plastics,comminution of materials
Market info
Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.

Technical Specifications


Capacity
50–2000 kg/h
Energy efficiency
Low kWh/kg
Fineness range
Several hundred µm to 2 mm
Throughput rate
High
Automation
PLC-controlled
Material compatibility
Plastic,rubber,cable,food
Cutting force
High

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
Automation level
Manual / PLC / SCADA
CIP/SIP
CIP 121°C / SIP 135°C

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Material types
Plastic,rubber,cable,food industry products
Shredding versatility
Fibrous material,hollow bodies,injection mouldings,profiles,and pipes

Physical Characteristics


Compact footprint
Yes
Control panel type
Touchscreen
Discharge method
Gravity
Machine configuration
Single-shaft,Multi-blade
Design type
Modular
Machine dimensions
Varies by model
Feed type compatibility
Flexible for various materials
Construction material
Stainless Steel
Size reduction range
Several hundred µm to 2 mm

Custom Options


Control panel type
Touchscreen / Button-operated
Integration possibilities
PLC / SCADA integration
Customizable cutting chamber
Different sizes available
Shaft design
Single-shaft / Dual-shaft
Motor options
Variable speed motor
Material compatibility
Stainless steel / Carbon steel