High-capacity universal mixer for industrial applications

Optimize your batch processing with a versatile high-speed mixer designed for challenging industrial-scale tasks where precise mixing and granulating are crucial.

Mixes and Granulates Industrial Scale Batches

The V250 – V1600 Universal Mixer Granulator from DIOSNA Dierks & Söhne GmbH offers robust and versatile mixing capabilities for industrial manufacturing. This equipment’s vertical design incorporates a cylindrical container with a conical top, a three-bladed bottom mixing tool, and a side-mounted chopper. It is ideal for blending food, pharmaceutical, cosmetic, and chemical materials, including bakery doughs and pharmaceutical granules. The V250 – V1600 accommodates volumes from 210 to 1,400 liters, supporting large-scale production with swift processing times. It features easy-to-use push-button controls and a compact, low-profile construction for seamless integration into existing production lines. Equipped with low-wear air gap seals and a large emptying valve, it ensures efficient operation and maintenance. Available in materials suitable for various industrial applications, the mixer granulates efficiently while meeting industrial compliance and offering customization and engineering support.

Benefits

  • Streamlines batch processing for increased productivity with shorter processing times.
  • Ensures consistent product quality across diverse industrial applications.
  • Minimizes maintenance with durable, low-wear components.
  • Integrates seamlessly into existing production lines, enhancing operational efficiency.
  • Enhances safety with user-friendly controls and secure design features.

General


Applications
Food,Chemicals,Feed,Dough,Fine chemicals,Pre-dough,Cosmetics,Plastics,Pharmaceutical
End products
Cosmetic creams,Fine chemical powders,Chemical compounds,Animal feed mixtures,Pre-fermented dough starters,Bakery doughs,Plastic pellets,Pharmaceutical granules
Steps before
Ingredient Weighing,Material Feeding
Steps after
Emptying,Quality Control,Packaging
Input ingredients
food ingredients,pharmaceutical materials,chemical components,plastics raw materials,cosmetics ingredients
Output ingredients
mixed food products,pharmaceutical blends,chemical mixtures,plastic composites,cosmetic formulations
Market info
Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.

Technical Specifications


Capacity
210–1,400 L
Mixing Tool Type
Three-bladed
Mixing Tool Location
Bottom
Chopper Location
Side
Seal Type
Low-wear air gap seals
Emptying Valve Type
Large emptying valve with closing piston
Control System
Push buttons and timers
Construction Type
Compact,low overall height

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Manual / PLC
Cleaning method
Manual
Changeover time
Minimal
Energy efficiency
High
Easy to use and clean
Yes

Material Compatibility


Abrasion resistance
High
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
Yes
Biological compatibility
Suitable for food,pharma,and cosmetics
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Container shape
Cylindrical with conical upper area
Mixing tool
Three-bladed
Construction height
Low
Volume capacity
210 - 1,400 litres
Discharge method
Large emptying valve with closing piston
Control panel type
Push buttons and timers

Custom Options


Control panel type
Push buttons and timers
Discharge method
Large emptying valve with closing piston
Compact footprint
Low overall height
Integration possibilities
Compatible with large-scale production in several industries