Pilot to full-scale roller compactor for dry granulation
Easily transition from pilot to full-scale production with this roller compactor, ensuring consistent powder density and enhanced flow characteristics for optimal downstream performance.
Compacts and Densifies Powders for Versatile Applications
The IR 520 and IR4Lx10D Roller Compactors from Fitzpatrick are designed for precise dry granulation applications across pharmaceutical, nutraceutical, food, and chemical industries. These robust, scalable solutions excel in compacting powders to enhance density and flow properties, vital for tablet and capsule manufacturing. The IR 520 is ideal for proof-of-concept and smaller production volumes, offering a scalable output of 150 kg/hr, with easy-to-clean components ensuring minimal downtime. Meanwhile, the IR4Lx10D targets full-scale production, achieving throughput between 250-400 kg/hr, while its modular design supports rapid disassembly for thorough cleaning. Both models integrate seamlessly into existing production lines with flexible configurations and variability in roll force and gap settings for tailored compaction. Compliance with international safety standards, including cGMP and ATEX, underscores their suitability for high-stakes applications, while interchangeable stainless steel options ensure optimal corrosion resistance.
Benefits
- Enhances powder flow and density for consistent tablet and capsule quality.
- Scalable operations from pilot to full-scale without changing equipment.
- Rapid disassembly and cleaning minimize production downtime.
- Adheres to international safety and compliance standards like cGMP.
- Flexible roll force and gap settings optimize compaction for diverse materials.
- Applications
- Food,Fine chemicals,Pharmaceutical formulation,Chemical products,Nutraceutical formulation,Food processing,Pharma,Chemical,Nutraceutical,Powder processing
- End products
- Laundry detergent,Protein powders,Granola bars,Instant soup mixes,Effervescent tablets,Infant formula,Agrochemicals,Food additives,Vitamin supplements,Herbal supplements,Flavoring agents,Tablets,Pharmaceutical excipients,Fertilizers,Capsules,Curry powder
- Steps before
- Powder Mixing,Blending,Material Weighing
- Steps after
- Particle Size Reduction,Powder Sieving,Bulk Packaging,Blending,Tablet Pressing
- Input ingredients
- powder,pharmaceutical formulations,nutraceutical formulations,food materials,fine chemicals
- Output ingredients
- compacted granules,enhanced flow materials,densified powder
- Market info
- The Fitzpatrick Company is known for its expertise in designing and manufacturing particle processing equipment, specializing in dry granulation, roll compaction, and size reduction technologies, earning a strong reputation for quality and innovation in the pharmaceutical and industrial sectors.
- Roll Dimensions
- 5 X 20 cm
- 4 X 10 cm
- Roll Force
- 26.3 kN/cm
- 17.5 kN/cm
- Roll Gap
- 1-6 mm
- Capacity
- 150 kg/hr
- 250-400 kg/hr
- Automation
- Manual / Auto configuration available
- Cleaning Method
- Complete disassembly of all contact parts
- Compliance
- ISO 9001
- ATEX Approval
- Yes,for potentially explosive atmospheres
- CE Marking
- Yes
- Roller Compaction Method
- Dry Granulation
- Scalability
- Pilot to Full-Scale Production
- Cleaning Process
- Manual Disassembly for Cleaning
- Roll Force
- 17.5 kN/cm to 26.3 kN/cm
- Roll Dimensions
- 4 X 10 cm to 5 X 20 cm
- Roll Gap
- 1-6 mm
- Capacity Range
- 150 kg/hr to 400 kg/hr
- Containment
- Less Stringent Requirements
- Configuration
- Free-standing
- Material Compatibility
- Pharmaceutical,Nutraceutical,Food,Fine Chemicals
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Roll Dimensions
- 5 X 20 cm (IR 520),4 X 10 cm (IR4Lx10D)
- Roll Force
- 26.3 kN/cm (IR 520),17.5 kN/cm (IR4Lx10D)
- Roll Gap
- 1-6 mm
- Capacity
- 150 kg/hr (IR 520),250-400 kg/hr (IR4Lx10D)
- Roll dimensions
- 5 X 20 cm / 4 X 10 cm
- Roll force
- 26.3 kN/cm / 17.5 kN/cm
- Roll gap
- 1-6 mm
- Capacity
- 150 kg/hr / 250-400 kg/hr
- Disassembly
- Complete disassembly of all contact parts
- Cleaning capability
- Rapid cleaning as parts are easily disassembled / re-assembled