Tank bottom mixer for high viscosity applications
Achieve seamless emulsification and homogenization of high-viscosity products with precision, optimizing your production efficiency and ensuring consistent quality across batches.
Emulsifies and Homogenizes Viscous Media
The ME 6100 Tank Bottom Mixer from INOXPA is specifically designed for industries such as food, cosmetics, pharmaceuticals, and fine chemistry. This high shear mixer excels in processes like dispersion, emulsifying, homogenization, and disintegration of solids. It operates at high speed, utilizing the precision-engineered tolerances between the rotor and stator to create substantial suction potential. The product is sheared mechanically and hydraulically, reducing particle size to less than 100 microns, which is essential in producing consistent end-products like salad dressings, lip balms, and polyester resins.
Designed for both open and closed tanks under varying pressures, it integrates seamlessly into continuous production lines. Featuring a single sanitary mechanical seal and interchangeable stator models, maintenance is straightforward. The mixer supports CIP/SIP for efficient cleaning and hygienic operations. It is constructed from AISI 316L for parts in contact with the product, ensuring compatibility with diverse chemical processes and compliance with industry standards.
Benefits
- Enhances production efficiency by achieving rapid emulsification and homogenization.
- Minimizes maintenance downtime with easily accessible and replaceable components.
- Ensures consistent product quality with precise particle size reduction.
- Facilitates seamless integration into continuous processing lines.
- Supports high hygiene standards with easy CIP/SIP capabilities.
- Applications
- Fine chemistry,Cosmetics,Viscous media,Food processing,Pharmaceuticals
- End products
- Paint thinners,Polyester resin,Emulsifiers,Salad dressings,Mayonnaise,Face cream,Cough mixture,Syrup,Lip balm
- Steps before
- Dispersion,Emulsifying,Homogenization,Disintegration
- Steps after
- Sterilization,Packing
- Input ingredients
- solids,liquids,viscous media
- Output ingredients
- emulsified products,homogenized products,disintegrated solids,dispersed mixtures
- Market info
- INOXPA is known for its expertise in manufacturing stainless steel components and equipment, particularly for the food, dairy, cosmetic, and pharmaceutical industries. They are reputed for high-quality, hygienic, and reliable processing solutions.
- High shear capability
- Particle size reduction to less than 100 microns
- Operating Pressure
- Atmospheric / Pressure / Vacuum
- Material of construction
- AISI 316L
- Gasket material
- EPDM
- Motor type
- IEC B5,IP 55,F-class insulation
- Surface finish
- Internal Ra ≤ 0.8 μm
- Cleaning method
- CIP/SIP
- Mechanical seal material
- C/SiC/EPDM
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- High shear mixing
- Particle size reduction to less than 100 microns
- Viscous media compatibility
- Suitable for highly viscous media
- Integrated cleaning
- Easy cleaning and sterilisation (CIP/SIP)
- Mixing type
- High shear,dispersion,emulsifying,homogenisation,disintegration
- Pressure capability
- Atmospheric / Pressure / Vacuum
- Rotor-stator configuration
- Interchangeable stators
- Suction potential
- High suction potential due to rotor-stator design
- Corrosion resistance
- AISI 316L
- Gasket compatibility
- EPDM
- Seal material compatibility
- C/SiC/EPDM
- Emulsification ability
- High shear
- Control panel type
- Manual / PLC
- Discharge method
- Radial thrust
- Tank shape and size
- Open or closed tanks
- Rotor and stator replacement
- Interchangeable stators
- Sealing options
- Single sanitary mechanical seal
- Material for parts in contact with product
- 1.4404 (AISI 316L)
- Material for other steel parts
- 1.4301 (AISI 304)
- Gasket material
- EPDM
- Mechanical seal material
- C/SiC/EPDM
- Motor type
- IEC B5,IP 55,F-class insulation
- Cleaning and sterilization options
- CIP/SIP compatible