Aerolock surge hopper for precise bulk material management

Optimize your production with a surge hopper designed to ensure efficient bulk material storage, venting, and precise level indication—ideal for maintaining smooth flows and reducing operational hiccups in both batch and continuous processes.

Facilitates Storage, Venting, and Discharge Processes

The Aerolock™ Surge Hoppers from Coperion K-Tron provide a robust solution for the efficient handling of various materials such as solids, powders, and granules. Constructed from both carbon and stainless steel, these hoppers are designed to integrate seamlessly with Coperion’s Aerolock rotary valves for precise material flow. They feature a cloth filter vent and a sidewall coupling for level indicators, ensuring optimal venting and level measurement. Ideal for plastics, chemicals, food, pet food, pharmaceutical, and nonwoven industries, the hoppers facilitate both batch and continuous operations. With customizable inlet configurations and sufficient clearance for downstream equipment like shearing protectors and outlet adapters, they are engineered for flexibility and ease of integration. These hoppers also offer durable construction options to withstand challenging industrial environments, ensuring long-term reliability and reduced maintenance.

Benefits

  • Enhances material handling efficiency by integrating seamlessly with Coperion Aerolock rotary valves.
  • Reduces operational disruptions with reliable venting and level indication systems.
  • Facilitates easy customization to suit specific processing requirements, minimizing installation time.
  • Provides robust construction options that withstand rigorous industrial use, ensuring long-term reliability.
  • Streamlines production line integration with adjustable clearance for downstream equipment.

General


Applications
Chemicals,Food,Nonwovens,Pet food,Plastics,Pharmaceutical
End products
Polyethylene pellets,Hot melt adhesives,Pharmaceutical tablets,Sap (superabsorbent polymers) for diapers,Pvc compounds,Pet food kibble
Steps before
Feeding,Material Loading,Bulk Material Handling,Pre-processing
Steps after
Discharge,Material Conveying,Processing,Batch Weighing
Input ingredients
bulk materials,various powders,particulates
Output ingredients
processed materials,controlled flow of materials
Market info
Coperion is known for its expertise in manufacturing industrial compounding and extrusion equipment, bulk materials handling systems, and services for various industries, such as plastics, chemicals, and food processing, with a strong reputation for innovative engineering solutions and customer support.

Technical Specifications


Material
Carbon steel,Stainless steel
Connected Equipment
Aerolock rotary valves
Filter Type
Cloth filter vent
Level Indication
Sidewall coupling for level indicator
Observation Facility
Sight glass in hopper wall
Customization Option
Field cut inlet,bolted lid without opening
Mounting Feature
Flanged to match round inlet
Support Feature
Support legs clearance for shear protector

Operating Characteristics


Batch vs. continuous operation
Batch
Integration with Aerolock rotary valves
Yes
Material level monitoring
Sight glass and level indicator
Cover customization
Field-modifiable
Ventilation system
Cloth filter vent

Product type Characteristics


Level Detection
Level indicator compatible
Industry
Plastics,Chemicals,Food,Pet Food,Pharmaceutical,Nonwovens

Physical Characteristics


Materials of Construction
Carbon Steel,Stainless Steel
Flange Designed
Flanged to match round inlet Aerolock rotary valves
Filter Vent
Cloth Filter Vent
Level Indicator Accommodation
Coupling in sidewall for level indicator
Sight Glass
Sight glass in hopper wall
Cover Type
Bolted lid with optional opening
Support Legs
Sufficient clearance for shear protector,Aerolock rotary valve and outlet adapter

Custom Options


Material construction
Carbon steel,Stainless steel
Cover customization
Custom cover/no opening option
Optional features
Pulse clean filter