20l jacketed glass reactor for controlled chemical reactions

Optimize your chemical synthesis with precise temperature control and efficient material recovery using a versatile jacketed glass reactor, ideal for complex multi-step reactions and seamless integration into existing processes.

Facilitates Synthesis, Reaction, and Filtration Processes

The AI 20L Single / Dual Jacketed Glass Reactor System from Across International is engineered to optimize chemical synthesis and reaction processes within pharmaceutical and biotechnological applications. Featuring a jacketed design, it provides precise temperature control for sensitive reactions, aiding in the synthesis of APIs, monoclonal antibodies, and more. The integrated filter and condenser system ensures efficient material recovery and reduces transfer losses, making it ideal for batch and pilot operations in research and development settings.

Capable of handling various liquid and slurry product types, this reactor is equipped with adjustable stirring speeds for enhanced mixing of viscous materials. The system’s components, made from high borosilicate glass and PTFE, offer exceptional chemical resistance and durability, ensuring long-term operation even under corrosive environments. With optional ETL and CE certifications, it complies with industry standards, guaranteeing reliable performance and safety. It includes a heavy-duty stainless steel frame with lockable casters for stability and mobility, facilitating easy integration into existing laboratory setups.

Benefits

  • Enhances process efficiency with precise temperature control and adjustable stirring speeds.
  • Minimizes material losses and transfer downtime through integrated filtration capability.
  • Ensures chemical compatibility and durability with high-grade borosilicate glass and PTFE materials.
  • Facilitates compliance with industry standards with optional ETL and CE certifications.
  • Simplifies mobility and setup with sturdy, lockable caster-supported framework.

General


Applications
Supplements,Fine chemicals,Peptide synthesis,Nutraceuticals,Pharmaceutical powder,Biopharmaceuticals,Chemical synthesis,Pharmaceuticals
End products
Aspirin,Insulin,Active pharmaceutical ingredients (apis),Monoclonal antibodies,Creatine powder,Antibiotics,Final api powders,Enzyme formulations,Amino acid supplements,Vitamin e supplements
Steps before
Synthesis,Material Sourcing,Pre-mixing,Solution Preparation
Steps after
Filtration,Separation,Condensation Recovery,Purification
Input ingredients
synthetic materials,chemicals,reactants,peptides,temperature control substances,vacuum environment substances
Output ingredients
filtered materials,reaction products,condensed materials,peptide synthesis products
Market info
Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.

Technical Specifications


Reaction glass vessel capacity
5.3 gallons (20L)
Cooling/heating jacket capacity
1.6 gallons (6L)
Rotation speed
50 to 500 rpm
Maximum jacket pressure
4.4 psi or 0.03 MPa
Glass vessel temperature range
-110F to 400F
Vacuum level
20 torr
Cooling option
-30°C/-22°F
Stirring speed
Adjustable
Material drainage
Center downward drain port
Material
High borosilicate glass 3.3
Insulation
Rubber bumper (pre-assembled)
Dimensions (WxDxH)
20 x 27 x 80"
Shipping weight
262 Lbs
Electrical requirements
110V 60Hz or 220V 50/60Hz,1-Phase
Power
140W
PTFE components
Solvent-resistant PTFE
Condenser cooling surface
Large

Operating Characteristics


Synthetic reactions
Single or multi-step
Vacuum environment capability
Yes
Temperature range
-110F to 400F
Condensation performance
Exceptional
Material transfer reduction
Significantly reduced
Stirring speed adjustment
Yes
Feeding funnel control
Uniform and controlled
Mobility
Lockable casters
Material recovery
Controlled rate
Stirring mechanism
Pitched Blade/Anchor
Pressure feeding
Constant pressure
Energy Source
110V or 220V
Automation level
Manual/Digital display
CIP capability
Integrated modular filter assembly
Cleaning flexibility
Easy cleaning

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
High borosilicate glass 3.3
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ETL certification
UL/CSA standards
CE marking
Optional

Physical Characteristics


Machine Footprint
20 x 27 x 80 inches
Glass Vessel
20L Capacity
Jacket Type
Single/Dual Jacketed
Control Panel Type
Digital
Support Framework
Stainless Steel with Casters
Feed/Discharge Method
Center Downward Drain Port

Custom Options


Power option
110V 60Hz / 220V 50/60Hz
Certification
No certification / ETL tested to UL/CSA standards / TUV tested to CE standards
Chiller for the reactor
No chiller / Ai C30 220V -30°C/-22°F 30L/min 40L chiller
Vacuum setup
3/8" hose barb with no pump / Welch 2052 110V 2.3cfm diaphragm pump / ULVAC DTC-41 110V 1.6 cfm diaphragm pump
Adjustable Frame upgrade
No frame upgrade / Adjustable frame upgrade
Stirrer/Impeller Type
Pitched Blade / Anchor
Glass reactor vessel
Single jacketed / Dual jacketed
Top right condenser
Condenser with 1 vacuum and 2 chilling fluid ports / Replace condenser with a glass hollow stopper
Top left feeding funnel
Glass material feeding funnel / Replace feeding funnel with a glass hollow stopper
Center stirrer and motor
Center stirrer with motor / Replace center stirrer with a PTFE cover
Back temperature probe
In-vessel temperature probe / Replace temperature probe with a glass stopper
Delivery liftgate service
No liftgate / Yes liftgate