Continuous material handling in compounding plants
Enhance your production line efficiency with advanced dosing, mixing, and conveying technology, ensuring precise material handling and seamless integration into your existing processes.
Streams, Mixes, and Conveys Raw Materials
The Compounding Plants ZSD is engineered by Zeppelin Systems to revolutionize your production line efficiency. This system excels in integrating dosing, mixing, and conveying for seamless operations across the rubber, food, plastics, and chemical sectors. Utilizing intelligent automation, these plants ensure precise batch tracking and production management, effortlessly connecting to your ERP systems. It effortlessly handles powder and granule products, essential in creating tire compounds, bakery mixes, polyethylene granules, acrylic paints, and polyurethane resins. With flexible operation modes, including batch, continuous, and high-speed processing, the Compounding Plants ZSD adapts to your specific needs, offering customizable modules such as high-intensity mixers and conveying screws. Each component is designed for easy maintenance, with robust material options ensuring durability and compliance with industry standards.
Benefits
- Enhances operational efficiency with seamless integration into existing production lines.
- Ensures product consistency and quality via precise dosing and mixing controls.
- Lowers energy use with optimized automation systems and smart motor controls.
- Facilitates flexible manufacturing with batch and continuous processing adaptable to demand.
- Minimizes maintenance downtime through robust material construction and easy access design.
- Applications
- Chemicals,Food industry,Plastics,Rubber and tire industry,Dispersion paints
- End products
- Polyethylene granules,Polyurethane resins,Tire compounds,Bakery mixes,Acrylic paints
- Steps before
- Dosing,Mixing,Conveying
- Steps after
- Batch tracking,Production management,ERP system connection
- Input ingredients
- raw materials,additives
- Output ingredients
- finished products
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Automation
- Intelligent,future-oriented automation concepts
- Batch tracking
- Yes
- Production management
- Included
- ERP system connection
- Yes
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Container Mixer
- Batch vs. continuous operation
- Batch
- Discharge method
- Conveying Screws
- Control panel type
- PLC-controlled
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- ERP Integration
- Modular Construction
- Yes
- Container configurations
- Various sizes and types
- Conveying system
- Customized to application
- Automation level
- Customizable automation concepts