Custom-designed membrane filtration systems for industrial applications
Optimize your production with advanced membrane filtration systems that enhance separation, purification, and testing capabilities, allowing you to achieve precise product specifications and maintain high efficiency in diverse applications.
Filters and Purifies Industrial Liquid Streams
The Custom-Designed Membrane Filtration Plants by GEA offer tailored solutions for industries ranging from dairy and food to biotechnology and wastewater treatment. These plants distinguish themselves with the application of microfiltration, ultrafiltration, nanofiltration, and reverse osmosis technologies, ensuring superior separation and purification of liquids. Key benefits include high energy efficiency and optimized throughput, meeting diverse production needs such as concentrating milk proteins and isolating whey proteins. With capacities adjustable to your requirements, these systems integrate seamlessly with existing production lines and offer continuous and pilot operations. Constructed from high-grade materials, they promise durability and corrosion resistance, complying with stringent industry standards. The versatility of modular designs allows for easy cleaning and maintenance, featuring CIP systems and user-friendly controls. GEA provides comprehensive engineering support for customization, ensuring these membrane systems precisely align with your specific operational demands.
Benefits
- Increases production efficiency with customizable filtration stages tailored to specific industry needs.
- Lowers operational costs through energy-efficient design and reduced power consumption.
- Enhances product quality by achieving precise separation and purification of liquid streams.
- Integrates seamlessly with existing facilities, ensuring fast installation and minimized disruption.
- Supports sustainable practices with options for reduced waste and water recovery.
- Applications
- Biotechnology,Fermentation,Chemical industries,Wastewater,Food and beverage,Dairy
- End products
- Neutral alcoholic base for hard seltzer,Clarified fruit juices,Biochemical compounds,Fermented broths,Purified wastewater,Lactose-free milk,Industrial chemicals,Whey protein isolate,Milk protein concentrate,Beer
- Steps before
- Fermentation,Evaporation,Condensate Collection
- Steps after
- Purification,Product Testing,Process Development,Dealcoholization
- Input ingredients
- dairy input,food ingredients,beverage ingredients,fermentation ingredients,biotechnology inputs,chemical ingredients,wastewater materials,condensate from evaporation,tank bottoms for beer recovery,feed rates for dealcoholization,fermentation for neutral alcohol base
- Output ingredients
- purified water,processed dairy products,filtered food products,beverages,biotechnology products,chemically processed materials,clean wastewater,high-quality condensate,recovered beer,dealcoholized beverages,neutral alcoholic base
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Filtration Type
- Microfiltration / Ultrafiltration / Nanofiltration / Reverse Osmosis
- Capacity
- 250 hl/day,500 hl/day,1000 hl/day
- Automation
- PLC-controlled
- Energy Efficiency
- Reduced energy requirements
- Operation Mode
- Batch / Continuous
- Product Quality
- Superior quality
- Recovery System
- Beer recovery from tank bottoms
- Installation Type
- Turnkey plants / Modular skids
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Filtration type
- Microfiltration / Ultrafiltration / Nanofiltration / Reverse Osmosis
- Industry application
- Dairy / Food,Beverage / Wastewater
- Machine footprint
- Customizable based on plant layout
- Tank shape and size
- Custom-designed to application
- Feed/discharge method
- Customized per application needs
- Control panel type
- Custom-configured control panel
- Control panel type
- HMI / PLC / SCADA
- Footprint
- Compact / Custom-size
- Pilot Plant Availability
- Self-contained units
- Integration Level
- Turnkey solutions
- Filtration Technology
- Microfiltration / Ultrafiltration / Nanofiltration / Reverse Osmosis
- Process Adaptation
- Customized for industry needs