Industrial grinding mill replacement parts service

Optimize production efficiency with high-precision grinding solutions designed to handle a wide range of materials, while ensuring seamless integration into your existing processing line for enhanced throughput.

Grinds and Processes Solid Materials

The Raymond Roller Mill, offered by the OEM Raymond, is engineered to efficiently grind solid materials to fine powders, essential for sectors like chemicals, energy, and infrastructure. This robust mill utilizes a multi-stage grinding process to ensure consistent particle size, ideal for producing products such as cement clinker, coal briquettes, and recycled plastic pellets.

With a capacity to handle high-volume operations, it ensures increased throughput essential for industrial-scale production. The milling system is automated via PLC controls, allowing seamless integration into existing production lines and remote monitoring for efficient operations management. Equipped with variable-speed motor optimization, the mill reduces energy consumption by up to 20%, promoting cost-effective performance.

Constructed from materials like stainless steel, it offers excellent corrosion resistance, making it suitable for various processing environments. The mill complies with industry standards, and its modular design facilitates easy maintenance and cleaning, minimizing downtime. Additionally, customization options are available, ranging from rotor speed adjustments to chamber modifications, bolstered by engineering support to tailor solutions to specific application needs.

Benefits

  • Enhances production efficiency by reducing energy costs up to 20% with variable-speed motors.
  • Increases output reliability with consistent particle size distribution for high-quality end products.
  • Simplifies integration into existing lines with PLC automation for reduced manual oversight.
  • Minimizes maintenance downtime with modular design facilitating quick cleaning and repairs.
  • Accommodates diverse processing needs with customizable features and engineering support.

General


Applications
Sealants,Biomass-fired power plants,Polyolefins,Catalysts,Cement,Chemicals,Transport,Agrichemicals,Yard logistics,Batteries,Steelmaking,Film,Personal care,Bioplastics,Compounds,Coal-fired power plants,Additives,Fertilizers,Recycling,Home care,Colorants,Paint,Coatings,Adhesives,Masterbatch
End products
Steel billets,Personal care creams,Lithium-ion batteries,Pla bioplastic film,Biomass pellets,Cement clinker,Polyolefin films,Polypropylene masterbatch,Ammonium nitrate fertilizer,Color pigments,Catalyst substrates,Polyethylene compounds,Liquid detergents,Acrylic paint,Coal briquettes,Agricultural pesticides,Silicone sealants,Automotive coatings,Recycled plastic pellets,Epoxy adhesives
Steps before
Material Transport,Bulk Material Handling,Weighing
Steps after
Filtration,Condition Monitoring,Packing
Input ingredients
raw materials,spare parts,metallurgies,coal,biomass,industrial weighing components
Output ingredients
processed materials,optimized equipment,finished parts,enhanced performance,processed fuels
Market info
Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.

Technical Specifications


Wear Parts
Mill and classifier components
Non-Wear Parts
Journal heads,mill bases
Control System Modifications
Upgrades for existing equipment
Vertical Shaft Conversion
Raymond roller mill upgrades
Material Optimization
Customized metallurgies

Operating Characteristics


Custom design variations
Specific applications
Reliability
OEM reliability
Modification and upgrade flexibility
Control systems,vertical shaft,roller mill journals
Wear parts optimization
Material wear rates and costs
Inventory management
Inventory management program
On-time delivery
Guaranteed delivery schedules
Batch vs. Continuous Operation
N/A
Energy efficiency
Optimized for cost-efficiency
Automation level
Manual / PLC / SCADA
Changeover time
N/A
CIP/SIP
N/A
Cleaning method
N/A

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
PLC / HMI integration
Integration possibilities
SCADA / IoT connectivity
Modification and upgrade packages
Control systems / Mill journals
Vertical shaft conversion
Available
Discharge method
Customizable based on application