Microwave-enhanced filter dryer for chemical and pharmaceutical applications

Achieve rapid drying and efficient separation with microwave-enhanced technology, ideal for optimizing processing times while maintaining high product quality in the filtration and drying stages of your production line.

Filters, Dries, and Extracts Solids from Liquids

The RoLab with Microwave from De Dietrich Process Systems is a versatile agitated Nutsche filter dryer. This equipment uniquely integrates microwave technology into the solid/liquid filtration and drying process, allowing for rapid reduction in drying times and enhanced energy efficiency. It operates under vacuum conditions, improving thermal processing through both conventional heating and microwave radiation, which penetrates deeply into the material for uniform drying—ideal for the pharmaceutical and fine chemical industries.

The RoLab is particularly effective for applications involving pharmaceuticals, plant extracts, and specialty chemicals, enhancing drying and extraction processes for products such as active pharmaceutical ingredients, intermediates, and herbal supplement powders. It can accommodate slurry, solid, liquid, and cake types, with a filter area of 0.4 m² and a maximum cake volume of 128 liters.

Designed for pilot, batch, and small-scale operations, the RoLab features reversible agitator speed control and an efficient 5.5 kW main motor. The microwave system operates at a frequency of 2.45 GHz, offering precise control over temperature and microwave power distribution, which reduces energy consumption and integrates seamlessly into your existing line. Constructed for durability and easy maintenance, the unit supports CIP requirements, ensuring contamination-free cleaning and minimal downtime.

Available in materials compatible with corrosive chemicals, the RoLab aligns with GMP standards, making it a reliable choice for labs and production facilities focused on quality and performance.

Benefits

  • Significantly reduces drying times with microwave-enhanced process, maximizing operational efficiency.
  • Minimizes energy consumption through precise microwave power control, lowering operational costs.
  • Compact design requires minimal floor space, optimizing laboratory and small-scale production environments.
  • Ensures compliance with GMP standards, supporting quality assurance in pharmaceutical applications.
  • Supports versatile applications, from drying to solvent extraction, enhancing production flexibility.

General


Applications
Biopharmaceuticals,Plant-based ingredients,Fine chemicals,Pharmaceuticals
End products
Active pharmaceutical ingredients,Herbal supplement powders,Intermediates for drug synthesis,Plant extracts,Monoclonal antibodies,Specialty chemical compounds
Steps before
Purification,Slurry preparation,Mixing
Steps after
Sterilization,Product development,Solvent removal
Input ingredients
pharmaceutical products,chemical products,plant-based ingredients,solvents,slurry
Output ingredients
dried pharmaceutical products,dried chemical products,processed plant-based ingredients,removed solvent content,filtered products
Market info
De Dietrich is renowned for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in chemical process systems, glass-lined reactors, and filtration technologies, with a strong reputation for innovation, reliability, and safety in the chemical and pharmaceutical industries.

Technical Specifications


Filter area
0.4 m²
Cake volume
Max. 128 L
Slurry volume
Max. 364 L
Vessel volume
Total 387 L
Heating area
2.4 m²
Stroke of agitator
Nominal 300 mm
Agitator speed
Reversible 9-35 min⁻¹
Main motor power
5.5 kW
Microwave power
2 kW
Microwave frequency
2.45 GHz ± 20%
Cooling water
4 l/min,4 bar

Operating Characteristics


Working mechanism
Microwave-enhanced drying
Integrated steps
Filtration,vacuum drying,microwave drying
Batch vs. continuous operation
Batch
Automation level
Manual / PLC
Cleaning method
CIP / Manual
Energy efficiency
Microwave enhancement for faster drying

Product type Characteristics


Application in solvents
Desolventation operations
Pharmaceutical processing
Ideal

Physical Characteristics


Machine Footprint
Compact
Filter Area
0.4 m²
Cake Volume
Max 128 L
Slurry Volume
Max 364 L
Vessel Volume
Total 387 L
Heating Area
2.4 m²
Stroke of Agitator
Nominal 300 mm
Agitator Speed
Reversible 9-35 min-1
Main Motor Power
5.5 kW
Microwave Power Supply
2 kW
Operating Frequency
2.45 GHz +/- 20%

Custom Options


Control panel type
PLC / HMI integration
Microwave Power Supply
2 kW,2.45 GHz
Heat transfer options
Microwave,thermal heating
Agitator speed
9-35 min-1,reversible
Microwave tuner and connector
Customizable
Waveguide Piping
Yes