Jet milling system for super fine particle size reduction
Achieve ultra-fine particle sizes with precision milling technology, ideal for enhancing compound attributes and optimizing production efficiency in critical processing environments.
Mills and Micronizes Powders to Precision Specifications
The Micron-Master® Jet Pulverizer from The Jet Pulverizer Company offers precise milling capabilities, utilizing a proprietary milling technology to achieve particle sizes from 0.5 to 150 microns. Ideal for creating consistent powdered forms, it serves industries producing pharmaceuticals, nutraceuticals, and advanced materials like carbon composites and metallic pigments. Operating through a high-velocity air stream, this equipment ensures efficient micronization, enhancing yield and uniformity across various applications, such as lithium-ion battery components or cosmetic formulations. Capable of both laboratory and production-scale demands, the system supports capacities ranging from small batches to large truckload processing. Integrated automation allows seamless production line incorporation, featuring energy-efficient motors that lower operational costs. Constructed from durable materials like stainless steel, it is designed for longevity and resistance to corrosive or abrasive materials. Compliance with ISO 9001:2015 and GMP standards ensures it meets rigorous industry requirements. Additionally, the system is engineered for easy disassembly and cleaning, minimizing downtime and maintaining high sanitary standards. Custom configurations offer tailored solutions to meet specific industry needs, supported by expert engineering assistance for optimal integration.
Benefits
- Ensures consistent product quality through precise particle size control.
- Increases operational efficiency with energy-saving high-velocity processing.
- Complies with GMP standards for safe pharmaceutical production.
- Simplifies maintenance and minimizes downtime with easy disassembly.
- Accommodates diverse applications with customizable configurations.
- Applications
- Beauty care,Minerals,Catalysts,Pharma/medical,Ptfe,Aerospace/automotive,Battery technology,Tricalcium phosphate/dicalcium phosphate,3d printing,Alumina,Silicon metal,Sodium bicarbonate,Sustainability,Active pharmaceutical ingredients (api),Metals,Carbon,Iron oxide,Tio2 (titanium dioxide),Peek,Nutraceuticals,Environment,Graphene,Industrial chemicals,Pyrite
- End products
- Lithium-ion battery cathodes,Environmentally-friendly fertilizers,Graphene-enhanced coatings,Industrial solvents,Mineral-based fillers,Pigment powders,Carbon composite aerospace parts,Titanium dioxide pigments,Cosmetic face powders,Pharmaceutical tablets,Metallurgical-grade silicon,Peek polymer components,Ptfe sheets,Powdered 3d printer filaments,Red iron oxide pigments,Catalyst powders,Activated carbon filters,Dietary supplements,Sustainable plastic composites,Baking soda formulations,Calcium phosphate oral care products,Capsule-based medications,Automotive brake pads,Pyrite sunscreen formulations,Alumina ceramics
- Steps before
- Grinding,Purification,Drying
- Steps after
- Packing,Coating,Sterilization
- Input ingredients
- Active Pharmaceutical Ingredients (API),Alumina,Carbon,Catalysts,Graphene,Iron Oxide,PEEK,PTFE,Pyrite,Silicon Metal,Sodium Bicarbonate,TiO2 (Titanium Dioxide),Tricalcium Phosphate,Dicalcium Phosphate
- Output ingredients
- Micronized Pharmaceuticals,Micronized Nutraceuticals,Micronized Foodstuffs,Micronized Chemical Milling Products,Custom Processed Materials,Pulverized Materials,Micronized and Ground Materials
- Market info
- The Jet Pulverizer is known for its expertise in particle size reduction through jet milling technology, providing precise and efficient services for pharmaceuticals, chemicals, and other industries, earning a strong reputation for innovation and quality in engineered milling solutions.
- Particle Size Range
- 0.5 – 150 Microns APS
- Mill Size
- 1-in. to 46-in.
- Material Throughput
- Varies with mill size
- Batch Size
- Small to Truckloads
- Grinding Method
- Precision Jet Milling
- Milling Type
- Mechanical Milling
- Milling Configuration
- Laboratory,Pilot,Production Mills
- Construction Material
- All 316SS (Laboratory Mills)
- Energy System
- Energy Efficient Systems
- Ceramic Lining
- Available for wear resistance
- Ceramic Lining
- Fully ceramic lined options
- Working Mechanism
- Jet Pulverization
- Batch vs. Continuous Operation
- Batch
- Automation Level
- Manual / PLC-Controlled
- Energy Efficiency
- Energy Efficient Systems
- Precision Milling
- 0.5 – 150 Microns APS
- Integrated Steps
- Micronizing,Grinding
- Material Throughput
- Depends on Mill Size
- CIP/SIP
- Sanitary-design available
- Changeover Time
- Easy disassembly
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Batch Size
- Small batches to truckloads
- Machine footprint
- Varies by model
- Feed method
- Variable
- Discharge method
- Variable
- Mill size
- 1-in to 46-in diameter
- Construction Material
- 316SS
- Mill Size
- 1-in. to 46-in. grinding chamber
- Material Throughput
- Varies with mill size
- Construction Material
- 316SS construction
- Mill Lining
- Ceramic linings
- Sanitary Design Features
- Sanitary fittings,ease of disassembly
- Processing Suite
- ISO 8 (Class 100,000) cGMP Suite
- Pilot Scale Size
- 8-in. to 12-in.
- Production Scale Size
- 15-in. to 36-in.
- Grinding Method
- Mechanical Milling
- Energy System
- Superheated steam for large mills
- Disassembly Requirement
- Tool-free disassembly