Automated bolting system for electric vehicle production
Enhance your production line with a multi-direct bolting system designed to streamline assembly processes, offering significant cost reductions and increased flexibility in handling the complexity of electric vehicle battery installations.

Performs Multi-Direct Bolting Operations
The Bolting System X-Gun from Dürr Assembly Products is an advanced automation solution designed for high-efficiency bolting operations within automotive and mechanical engineering industries. It functions through a unique multi-direct bolting mechanism, performing up to four consecutive operations with a single nutrunner, thereby optimizing the manufacturing process for applications such as electric vehicle battery packs and automotive chassis. The system integrates seamlessly into existing production lines, offering both manual and automatic bolt-loading applications to improve flexibility. Particularly effective for high-speed and continuous production environments, it reduces operational costs by eliminating the need for spindle extensions. Designed with industry compliance in mind, it supports various environments, including chemical and pharmaceutical manufacturing, with configurations available to meet specific engineering requirements. The X-Gun is highly adaptable for E-mobility demands, ensuring future-ready assembly capabilities.
Benefits
- Enhances production efficiency by performing up to four consecutive bolting operations with a single nutrunner.
- Lowers operational costs by eliminating the need for spindle extensions.
- Increases flexibility in assembly processes, accommodating both manual and automatic bolt-loading applications.
- Adapts easily to E-mobility demands, supporting the assembly of complex electric vehicle components.
- Seamlessly integrates into existing production lines, ensuring minimal disruption during implementation.
- Applications
- Woodworking industry,Automobile manufacturing,Mechanical engineering,Electric vehicle batteries,Chemical industry,Pharmaceutical industry
- End products
- Vehicle body assemblies,Wood processing machinery components,Engine mounts,Pharmaceutical processing equipment,Electric vehicle battery packs,Chemical processing units,Automotive chassis
- Steps before
- Unit assembly,Marriage process
- Steps after
- Quality inspection,Battery installation in electric vehicles
- Input ingredients
- bolts,nutrunner,manual bolt-loading,automatic bolt-loading
- Output ingredients
- automated bolting operations,flexible marriage process,bolted batteries,increased automation
- Market info
- Dürr is known for its expertise in industrial engineering and manufacturing solutions, specializing in automotive painting technology, environmental technology, and production efficiency systems. It has a strong reputation for innovation and quality in engineered-to-order equipment.
- Bolting Operations
- 4 operations sequentially
- Automation Level
- High,multi-direct bolting
- Flexibility
- High,due to removal of spindle extensions
- Cost Efficiency
- Costs notably reduced
- Bolt-Loading Applications
- Manual or Automatic
- Integration Capability
- x-elect bolt picking system
- Application Fit
- Bolting batteries in electric vehicles
- Automation level
- High
- Single nutrunner for multiple operations
- Sequential operation capability
- Up to 4 bolting operations sequentially
- Cost Efficiency
- Reduced costs due to absence of spindle extensions
- Flexibility
- Increased in marriage process
- Compatibility with E-Mobility
- Bolting batteries in electric vehicles
- Automatic Bolt Loading
- Available with x-elect
- Installation Location
- Can be located in the station
- Suitable for E-mobility applications
- Yes
- Ideal for electric vehicles
- Yes
- CE Certification
- Yes
- ISO 9001
- Yes
- ATEX Certification
- For explosive environments
- Spindle extensions
- Eliminated
- Nutrunner type
- Multi-direct
- Bolt-loading applications
- Manual/Automatic
- Station location
- Flexible
- Spindle Extensions
- Required / Not Required
- Bolt-Loading Applications
- Manual / Automatic
- Automation Level
- High / Multi-direct
- Bolt Picking System
- Automatic / x-elect
- Bolting Process
- Single Nutrunner / Multi-bolting