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Maker - Product Challenge

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Changemakers

In 1922, the first canned wet pet food made of horse meat hit the US market. Due to the product’s popularity, farmers started breeding horses to supply the demand for wet pet food.
Nowadays, wet pet food is no longer made of horse meat, but of chicken, fish, beef and pork and also vegetables, grains and added vitamins and minerals. Wet pet food processing involves different steps such as weighing, grinding, mixing, packaging, and sterilization.

Wet pet food

Around 1860, American businessman James Spratt made dog biscuits by mixing vegetables, flour, beetroot, and meat. His novel idea came after he noticed dogs eating leftover biscuits from ships in England. Following the commercial success in Britain, he started production in America, and it didn’t take long before others developed their own baked pet food formulas. But the need for more palatability led to experiments beyond the oven. In 1956, extruded dry pet food production made its splash on the market.

Dry pet food

Many pet owners consider themselves parents of furry babies, meaning they consider their pets as family rather than companions. Consequently, pet owners are getting more concerned about their pets’ health and actively demanding a healthy diet. To respond to this market demand, there is a rise in raw pet food production, in which ingredients stay in a more natural state refraining from ultra-processing them and avoiding using preservatives and synthetic additives.

Raw pet food

brochure_ike_catalog-pdf

Brochure_IKE_catalog.pdf

Black pepper

Black Soldier fly larvae (BSF or BSFL), also known by its scientific name, Hermentia Illucens, offer great nutritional values, making them an excellent alternative protein source for animal feed and pet food. Black soldier fly technologies have evolved sufficiently to turn the insect into a viable food ingredient. But there is no official authorization for human consumption yet and you are unlikely to find them at a restaurant anytime soon.

Black soldier fly protein

Crickets are better known for their nighttime serenades than for their nutritional notes, but their serious protein content as well as vitamin B12 content and iron, moves them into the category of superfoods. With a light brown color and a nutty taste, cricket protein powder is a versatile dietary ingredient that makes it difficult to go off-tune with your recipes.

Cricket protein

Fruit dehydration is the earliest form of food preservation, with the earliest written record of dried fruits dating back to ancient Mesopotamian tablets, which contain the world’s earliest known recipes. Today, some of the most popular dried fruit snacks are raisins, dates, mango, pineapple, prunes, figs and apricots. Dried fruit processing equipment helps preserve the nutrients and sweetness of the fruit and prolongs its shelf life.

Dried fruit

Drying meat was the prevalent method of conserving meat cuts when food could not be chilled. But dried meat products developed into delicacies and remained a culinary mainstay long after the functional need for preservation was answered with refrigeration. The ancient techniques have been replaced by dried meat processing equipment, but the time-honored recipes remain unchanged.

Dried meat

In classical Greek, oregano means “mountain adornment,” Indeed, the desiccated herb embellishes many age-old recipes. Traditionally, the fragrant leaves were collected and left to air dry in a shaded area. But that method leaves the plants exposed to open field risks such as pest attacks. Today, dried oregano processing equipment creates a hygienic environment that allows the plant to release moisture faster while retaining more natural compounds.

Dried oregano

Only one percent of the entire plant species on the planet produces essential oils, but that amount has found its way into various products, from perfumes to foods. Flower extraction systems are similarly diverse, and picking the right ones depends on the organic material and the final product.

Flower extract

Mealworms are a classic angling bait, but their high protein content makes them more than just a snack for fish. The fresh larvae of the insect have long been consumed in Southeast Asia and, in 2021, the European Commission approved dried yellow mealworm as an edible product.

Mealworm protein

The ubiquitous plastic shopping bag was first designed as a reusable carrier. Its inventor, Sten Gustaf Thulin, will have been appalled to see his creation turn into a single-use object. But this disposable tendency is common to all plastic materials, from screw taps to milk carton lining. With plastic recycling equipment, however, plastic waste can be reprocessed and given a second lease of life.

Recycled plastic

The wave of liquid soaps and detergents in the 1950s revolutionized home and personal care. Cheap and convenient, these off-the-shelf products fit perfectly into the lifestyle of the time. A few decades later, though, plastic waste put the sustainability of hygiene products into question. Refill tablet production technology answers that by eliminating single-use plastic. Instead of picking up a new bottle every time, end-users complete the formulation process in a multi-use container and with a simple instruction: just add water.

Refill tablets

Chinese legend has it that tea was created by accident over 2700 years BC. A servant boiled drinking water for his emperor when leaves from the Camellia sinensis tree fell into it – and the emperor decided to taste the drink. While to make tea nowadays on a medium to large-scale you need tea processing equipment like dryers instead of just a tree and wind blowing it, mythology adds a special flavor to the tea industry story.

From cassava to sweet potatoes, various types of vegetables are processed to make one mixed bag of vegetable chips. Mainly consisting root vegetables like taro and parsnip, vegetable chips are often introduced as a healthy alternative to potato chips. To make these chips, you first need to slice the vegetables and cook them depending on your product; you can simply bake them or fry them, deep fry them, or dry them. After this process, flavorings are added to the chips.

Vegetable chips

Much lower cost than traditional electric drying solution

Fully automatic drying via touchscreen control - set and forget

Optional remote monitoring function via the internet

Gentle dehydrating with no flavour transfer - dry multiple products at once

Only requires standard 220v mains power, no other connections required

Drying cabinets consist of an enclosed chamber where products to be dried are placed on stainless steel trays. These drying systems reduce the relativity humidity allowing the moisture to evaporate quickly. Cabinet dryers are widely used for reducing the moisture content of sensitive products.

Drying Cabinets

Feed

Food

Industrial Drying Equipment

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Find Industrial drying equipment for your manufacturing process and connect with a global network of leading production technology suppliers.

Drying &ndash; Making.com

Industrial Drying Equipment - Making.com

Feed ingredients

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and the global healthy snack market will reach USD 98 billion by 2025. In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s.

Healthy snacks

With the increase in the world population and rising concerns for environmental sustainability, the market for suitable new protein sources is expanding rapidly. Traditional agricultural methods alone can’t deliver sufficient protein to meet the projected food demand over the next decades. Insects provide an alternative source of nutrients. But insect protein does not mean direct insect consumption. Extracting protein and amino acids from farmed insects is more sustainable and efficient. Specialized insect protein processing technology is driving the transformation toward new protein sources.

Insect protein

Pet food is a specialty food mostly based on formulated ingredients for various nutritional and dietary requirements. Pet food formulas are becoming more diverse and complex, considering the special health conditions and needs of young and aging pets that live in cities. The production of pet food is similar to processing food in general when it comes to fresh feedstock and flesh products.

Pet food

Pharmaceutical powders provide longer shelf life and better stability than liquid dosage forms. But the processing of pharmaceutical powders is crucial for growing segments besides pharmacy. Functional foods and cosmetics formulated with active ingredients and excipients depend on powdered forms to fulfill their promises.

Pharmaceutical powder

Ancient civilizations discovered that plant extracts were useful for the treatment of pathologies. The origin of plant extraction cannot be specifically verified, but we can infer that the earliest attempts at plant extraction were more intuitive than scientific. Today, the extraction of compounds is a precise process with plant extraction systems complimenting traditional knowledge.

Plant extracts

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

Protein

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.

Spices

Process

Batch

solid

The production of high-quality biltong and similar dried meat products can pose problems with maintaining product quality, as well as the high energy cost

Industrial drying cabinet &ndash; Making.com

We open production technology to everyone

Making.com

hybrid-dryer-pdf

hybrid-dryer.pdf

Some people call it Lucerne; others call it Alfalfa. But whatever its popular name, the botanical species Medicago sativa remains one of the most important forage crops. Thanks to its high nutritional value as animal feed, demand, and production of alfalfa meal are rising exponentially. The global alfalfa market is projected to grow at a CAGR of 5.2% between 2022 and 2027.

Alfalfa meal

Extruded aquafeed

Pelleted feed

When it comes to aquafeed, you can find three types of pellets: floating pellets, sinking pellets, and slow-sinking pellets. Not all aquatic species eat at the same height of the water column. For example, tilapia and carp eat at the surface (floating pellets) while shrimp and sea bass eat at the bottom (sinking pellets). Slow-sinking pellets are ideal for species that eat along the water column such as salmon and cod.  To get the pellets to sink at the right rate, slow sinking pellets production must control water stability in the products.

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Slow sinking pellets

There are two misconceptions about floating pellets. The first one is that they are made with a pellet mill, when the proper floating pellets-making machines are extruders. The second misconception is that floating feed is only used for fish. However, many other species consume feed on the water, such as crocodiles and birds.

Floating pellets

In aquafeed, you can find three types of pellets: floating pellets, sinking pellets, and slow-sinking pellets, because not all aquatic species eat at the same height of the water column. In the case of bottom feeders such as shrimp, river crab, sea bass, and some species of catfish, they eat sinking pellets. Contrary to tilapia and carp that feeds from the surface with floating pellets. Sinking pellets production must control water stability to preserve the quality and form of the pellets, avoiding nutrients' dissolution in the water.

Sinking pellets

The fishmeal powder market forecast shows that its global market value will reach USD 10.3 billion by 2025. Expanding since 2019, at an annual growth rate of 6.5%. Fishmeal powder production has strong business potential with the increase of applications in animal feed, pet food, and fortified foods.

Fishmeal powder

Fodder

Poultry feed

Children love them, and adults love them too. Extruded cereal is a typical ready-to-eat cereal with different flavors and shapes. You pour cold milk into a bowl of extruded cereal and eat them for breakfast or sometimes as a dessert. These shapes of cereals are refined by thermo-mechanical cereal extruder machines. Typically, extruded cereal can be categorized into three kinds: direct expanded cereal, co-extruded cereal, and extruded flakes. Depending on which kind of extruded cereal you are making among these three kinds, your choice of processing line will differ.

Extruded cereal

Vegan meat alternatives and plant-based foods have rapidly grown in popularity over the last decade. Many people are switching to meat substitute food products. Your body does not discriminate between proteins and calories coming from meats and those coming from plants. From a nutritional point of view, they all have the same value. But chewing on a portion of veggie pumpkin protein does not feel the same as a cut of meat - the texture is completely different.

Textured Vegetable Protein

The recovery of water reduces net energy consumption by 65

Elimination of CO2 emissions during the drying process by using renewable electricity

Hybrid configurations allow optimizing drying costs as a function of energy prices

Belt drying equipment is used predominantly in the chemical industry but can also be found in other industries. This machinery uses conveyor belts to move raw materials through hot air produced by heat exchangers or by using gas. Belt dryers are suitable for continuous air drying and cooling applications. They use heated air or an inert drying gas to remove the moisture, as the product passes through a drying chamber, on a perforated mesh belt. Belt dryers are suitable for industries producing pelletized or granular, dry bulk products. Drying time and the overall drying process depends on the type of product you aim to make.

Belt dryers

Biomass

Aquaculture feed is used when rearing marine livestock such as fish, shellfish, and algae. Quality nutrition is needed for healthy growth and reproduction and feed usually consists of fats, carbohydrates, protein, vitamins, and minerals. Extruded aquaculture feed floats on the water surface and pressure-pelleted feed will sink to the bottom.

Aquafeed

We continuously talk to suppliers of feed processing technologies that have important know-how on how to create the smarter, better, and greener feed products we need to kickstart a better tomorrow. Are you into making animal feed or pet food and looking for ways to improve your production process? Let’s navigate the world of feed production technologies together!

Continuous

The drying of extruded products is highly energy-demanding in traditional belt dryers that use gas or steam. A sustainable solution is reducing TCO (total

Industrial heat pump dryer &ndash; Making.com

harter-airgenex-food-drying-brochure-pdf

Harter-Airgenex-food-drying-brochure.pdf

harter-article-condensation-drying-of-packaged-salami-pdf

Harter-article-condensation-drying-of-packaged-salami.pdf

Croutons

Gummy candy are a very popular confectionery, because they are versatile and appeal to a wide variety of tastes. Another reason for the popularity of this delicious candy is the fact that it’s easy to produce, particularly in small quantities. For medium to large scale production of gummies, there is a multitude of gummy manufacturing equipment to help ensure that you end up with a good product.

Gummies

Food powder is the result of drying and pulverizing food. It has been around since the astronauts when out to space. Fruits have a short shelf life and are difficult to preserve due to their high water content.  Fruit powder processing allows you to keep the nutrients of the fruits for a longer time, even off-season.

Fruit powder

Highly efficient Airgenex system reduces running costs and cuts drying time

Lower temperature drying means optimum product quality

Closed system for consistent results, irrespective of external environmental changes

Harter Pilot Plant is available free of charge to test your products to determine the optimum configuration of your Airgenex dryer

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

The Harter Airgenex is an energy efficient drying cabinet for food with heat pump based condensation system for rapid, gentle drying and preserving flavors.

Traditional drying systems use a lot of energy and take a long time to dry the product, affecting look and taste. A modern state-of-the-art food drying

Energy saving cabinet dryer for food &ndash; Making.com

harter-cannabis-drying-report-pdf

Harter-cannabis-drying-report.pdf

Cannabis seeds

Hemp, as a plant, can be used to produce textiles, organic compost, fuel, and even food. The main processes of the hemp seed are sieving, grading, and dehulling or removal of the shell that covers the seeds. For these processes to happen, hemp farmers will need suitable processing equipment. These seeds can be used to create an oil with a by-product known as hemp cake or hemp meal. This by-product is used as a base substance for producing hemp protein powder. It is due to these by-products that the hemp industry is constantly growing globally.

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Hemp seeds

Bespoke solution for rapid yet gentle drying of pharmaceutical cannabis buds from Harter

Dries to under 8% residual moisture in 24 hours in temperatures below 30C

Optional rehumidification to protect delicate outer part of buds for transport

Save time and money with rapid drying and less energy use

Pharmaceutical

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

The Harter heat pump-based condensation drying system is ideal for rapid yet gentle drying of cannabis buds and other delicate products.

If you need careful drying for products like pharmaceutical-grade cannabis buds then traditional systems that are gentle enough can take far too long, and

Cabinet dryer for cannabis &ndash; Making.com

geelencounterflowprod-batch-dryer-pdf

GeelenCounterflowprod-batch-dryer.pdf

Cocoa beans

Granola is one of the most beloved breakfast menus for its versatility and convenience - you can put it in milk, use it as a topping for yogurt, or even make healthy cookies out of it. Setting up a granola production equipment line is quite similar to muesli. The only difference would be that the sheet of hard grains, nuts, and dried fruits goes through the baking process.

Granola

You make granola bars from caramelized nuts, grains, and cereals, baking and shaping them into crunchy snacks. Granola bar production involves mixing, forming, baking, and cutting into bars. The quality of granola bars is affected by baking. How the sugar caramelizes and blends with the other ingredients determines the final taste and texture of your granola bar.

Granola bars

Peanut, which (ironically) is a legume, is the make-or-break ingredient of your mixed nuts manufacturing process. “Deluxe” packs tend to avoid them, as their price is much more affordable than other nuts, therefore not being premium. For a regular mix, on the other hand, peanuts can be the major ingredient you’ll include.

Mixed nuts

Peanuts, also known as groundnuts are one of the most popular edible seeds in the world. You can eat them as-is or process them further into on-the-shelf products like peanut butter, oil, snacks, and soups. Depending on what you want to make, some peanut manufacturing processes include roasting, frying, boiling, grinding, pressing, and coating the peanuts.

Peanuts

The Roman quip “bread and circuses” says everything about the ubiquity of loaves through the ages. But although flour, yeast, and water are still the main bread recipe ingredients today, the baking process as well as the bakery equipment available, takes this basic formula to new avenues. From sprouted wheat challah to beetroot ciabatta and protein rolls, breadmaking has changed considerably since the time of the Roman empire.

Bread

If you like a warm and easy breakfast, oatmeal can be a great option for you. Oatmeal, most commonly known as rolled oats, is prepared oats ready to consume in a form of porridge or cereal. Other than rolled oats, there are other types of oatmeal - such as steel-cut oats, quick oats, and instant oats. You first need to prepare clean oat groats - the hulled kernels of wild oats, and you can decide which oatmeal processing equipment you would like to set up and depending on the oatmeal of your choice.

Oatmeal

Building a fire with wood sticks and logs is one of the most wholesome experiences. But it would take a lot of trees to heat up our homes. Instead, the fire-stoking power of plant material can be concentrated in a wood pellet, boosting its burning efficiency. However, wood pellet making equipment and machinery involves more than just the compaction of sawdust. Processing high-quality pellets from biomass can be as intricate as loading a fire-lay.

Wood pellets

Significantly lower maintenance costs

Increases energy efficiency by at least 15-25%, reducing energy costs

Allows changing to a new product without losing any time and without cross-contamination

Bakery production includes foods usually made from flour such as bread, biscuits, and cakes. Depending on the baked good you want to make, flour can be mixed with water or other ingredients producing a paste called dough or batter. The dough is then baked in the oven using dry heat. During baking, heat is transferred from the air to the dough, first on the surface and then in the center. Moisture and liquids escape through evaporation.

Bakery

Cereals are also defined as breakfast food made from roasted grain and typically eaten with milk or yogurt. Cereal grain is a small, hard, and dry seed, which mainly harvests for human or animal consumption, like wheat, maize, or rye. Processed from the edible components of the grains, breakfast cereals contain rich nutrients and usually serve as the main course during breakfast meals. Different cereal manufacturing equipment allow various options to appear on the market, ranging from cereals, granola, and muesli. Granola and muesli can be converted into cereal bars. The healthy, on-the-go snack bar shows a growing trend due to its nutrient content and convenience.

Breakfast cereal

Cocoa production and the cocoa industry uses industrial processing technology to process and manufacture high quality cocoa products in many different forms. Did you know that cacao cultivation goes back centuries - to be specific, about 5300 years? This plant, with its long history, is also known for its versatile usage. From cocoa nips to cocoa butter, cocoa becomes a base to produce multiple products, ranging from food products to cosmetics. As you may already know, chocolate products are all made from cocoa as well. Hence, depending on what you intend to produce as the end product, as well as your recipe, your cocoa processing equipment line may change.

Cocoa

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

Drying can be the most energy and time-consuming process in the food industry. This can have an effect on the quality of the produce. The batch flow

Recirculating batch dryer &ndash; Making.com

geelencounterflow-continuous-dryer-pdf

GeelenCounterflow-continuous-dryer.pdf

The name Canola comes from ‘Canadian Oil Low Acid’. In the 1970s researchers in Canada developed rapeseed varieties with low erucic acid and glucosinolate. These properties made the seed safe for consumption while improving its palatability. Today, the varieties are grown worldwide and include the rapeseed double-zero, as it is known in Europe. In only a few decades, canola oil and canola meal processing carved out a central role in the global food and feed industry.

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Canola meal

Cotton has been used for about five millennia in ancient civilizations in America, Africa, and Asia. But up until the nineteenth century, cottonseed was not considered a product of value. The first cottonseed oil production started in 1833, consequently forming the cottonseed cake. Nowadays, we know cottonseed meal is a useful by-product for the feed industry and the fertilizer sector.

Cottonseed meal

Only about 6% of the soy produced globally is directly consumed by humans, typically as edamame beans, tofu, or soy milk.  More than three-fourths of global soy production goes to animal feed. The rest is processed by soybean meal technology into oils or used for biofuels and other industrial processes.

Soybean meal

The ancient Greeks believed feeding sea buckthorn to their horses would give them a lustrous hide. Indeed, full of lipids and carotenoids, the fruit did contribute to glowing, reddish coats. However, the thorny plant also has benefits for humans. Sea buckthorn processing equipment extracts this unique vegetable oil full of fatty acids. The liquid is a prominent component in various food, cosmetic, and pharmacological preparations.

Sea buckthorn oil

As the worldwide demand for power keeps growing, the energy sector is diversifying its mix of sources. Pellet fuel offers a fossil-free alternative suitable for industrial and domestic sectors. But turning raw biomass, into pellets that comply with standards is a specialized process. Pellet fuel manufacturing equipment combines materials and additives to produce pellets of uniform size, density, and moisture content.

Pet food drying

Which pet food drying equipment do you need?

Industrial drying cabinet

Industrial heat pump dryer

Energy saving cabinet dryer for food

Cabinet dryer for cannabis

Recirculating batch dryer

Continuous dryer machine

There is currently no equipment listed with your specified properties, but we are sure we can help you. Try us!Contact us

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Wet pet food

Dry pet food

Raw pet food

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