Automatic tray sealer for high-speed packaging
Streamline your packaging line with an in-line tray sealer that adapts to the latest sealing trends, offering flexible configurations for heat, vacuum, and modified atmosphere packaging to keep you ahead of evolving market demands.
Seals and Packages with Modified Atmosphere
The Proseal GT4e from JBT is a high-capacity inline tray sealer engineered for a broad range of packaging applications in the food and pharmaceutical sectors. Featuring a flexible heat sealing system, it can adapt to atmospheric, modified atmosphere packaging (MAP), and skin packaging requirements, making it exceptionally versatile for products as diverse as Greek yogurt, salmon fillets, and vitamin supplements. With a throughput of up to 84 vacuum gas packs per minute using a 7-impression tool, this automated system boosts efficiency with its ProMotion high-accuracy continuous motion tray infeed and QR modular conveyor. The ESeal® system ensures a 92% reduction in energy use by maximizing seal force electrically. Crafted from food industry-approved hygienic materials, it offers wash-down protection to meet stringent sanitation standards. Integrated remote monitoring and support via the eWON system, along with i-Film intelligent reel monitoring, enhance operational control and film utilization. Options for customization are available to accommodate specific line and material requirements, ensuring seamless production integration.
Benefits
- Increases production speed while maintaining precision with high-accuracy tray infeed.
- Saves energy with ESeal® technology, cutting consumption by 92%.
- Adapts to changing packaging trends, supporting multiple sealing styles.
- Reduces labor costs with automatic in-line operation.
- Enhances hygiene and safety with wash-down protection and hygienic construction.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Vitamin supplement packs,Olive oil bottles,Pre-packaged club sandwiches,Greek yogurt,Italian dressing,Chocolate truffles,Minced beef packaging,Almond milk,Croissant packaging,Salmon fillet packs,Tofu blocks,Chicken breast trays,Pureed baby carrots,Tomato soup,Roasted almonds,Lasagna ready meals,Spice blend packets,Shampoo bottles,Sliced apples,Bbq sauce jars,Canned dog food
- Steps before
- Tray Formation,Filling,Pre-Cut or Hinged Lid Placement
- Steps after
- Packing,Labeling,Distribution
- Input ingredients
- pre-formed trays,food trays,containers for sealing
- Output ingredients
- sealed trays,vacuum gas packs,MAP (Modified Atmosphere Packaging) trays,skin packaging,food packaging
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Speed
- Up to 84 Vacuum Gas packs per minute
- Tray Sealing Capacity
- 7-impression tool
- Automation
- Fully automated
- Energy Efficiency
- 92% reduction in energy consumption
- Tool Changeover Time
- Five-minute
- Portability
- Fully portable and castor mounted
- Seal Force
- Increased seal force with Eseal® system
- Motion System
- ProMotion high accuracy continuous motion tray infeed
- Conveyor System
- QR modular conveyor system
- Film Reel Monitoring
- I-film intelligent system
- Tray Sealing Options
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Gas Flush Option
- Free flow gas flush MAP,High Oxygen (O2) gas flush
- Automation level
- Automatic/ In-line
- Flexibility of sealing formats
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Changeover time
- Five-minute tool changeover
- Cleaning method
- Wash-down protection
- Energy efficiency
- 92% reduction in energy consumption
- Tray handling system
- ProMotion high accuracy continuous motion tray infeed system
- Integration capability
- Fully integrated with other line equipment
- Portability
- Fully portable and castor mounted
- Sealing capability
- Up to 84 vacuum gas packs per minute with 7-impression tool
- Heat Seal Compatibility
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Corrosion Resistance
- Suitable for sealing smooth wall foil trays
- Compatibility with Food Categories
- Fish and Seafood,Pork,Red Meat,Poultry,Soft Fruit,Fresh Produce,Ready Meals,Desserts
- Energy Efficient Sealing System
- Eseal® technology
- Heat sensitivity
- Yes/No
- Container size and shape
- Variable
- Sealing style
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Food category compatibility
- Fish,Seafood,Pork,Red Meat,Poultry,Soft Fruit,Fresh Produce,Ready Meals,Desserts
- Tray lid style
- Pre-cut/Hinged
- Machine footprint
- Compact
- Control panel type
- Touchscreen
- Discharge method
- Inline conveyor
- Control panel type
- Touchscreen HMI
- Integration possibilities
- eWON machine connection system
- Conveyor system
- QR modular conveyor system
- Sealing style options
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Film monitoring system
- I-film intelligent film reel monitoring
- Machine login system
- ProTect contactless machine login
- Auxiliary equipment integration
- Optional Control Integration for de-nesters,fillers,multi-head weighers,etc.