Rotary size grader for food processing

Enhance your production line by efficiently sorting and classifying produce to ensure consistent product quality and reduce waste with precision rotary sizing and grading technology.

Classifies and Sizes Food Products Efficiently

Key Technology’s Rotary Sizing and Grading Systems offer precision and versatility for food processors needing efficient classification and sizing. Utilizing a combination of roller sizers and graders, this system effectively removes field debris and unwanted materials while ensuring only top-quality produce proceeds in the production line. Suitable for a vast range of applications, including confectionery, dairy, and vegetable processing, these systems handle diverse end-products like chocolate bars and cheese wedges with ease. Operating continuously at high speeds, they integrate seamlessly into existing setups, providing enhanced throughput and efficiency. Designed with robust materials for durability, these systems support customization to meet specific processing needs, ensuring reliable performance under various operational conditions.

Benefits

  • Enhances production quality by precisely sizing and grading products to customer specifications.
  • Increases operational efficiency with high-speed continuous operation.
  • Minimizes waste by effectively removing debris, broken pieces, and fines.
  • Reduces maintenance downtime with durable construction and easy integration.
  • Supports customization for diverse processing requirements across multiple food categories.

General


Applications
Almonds,Proteins,Processed potatoes,Dried fruit,Potatoes,Pet food,Confectionery,Nuts,Potato chips,Fruit and berries,Leafy greens,Vegetables,Poultry and seafood,Dairy
End products
Roasted almonds,Mashed potatoes,Kale chips,Almond milk,Kibble,Chocolate bars,Cheese wedges,Wavy potato chips,Blueberry sachets,Dried apricots,Shrimp cocktail,Carrot sticks,Breaded chicken fillets,French fries,Protein bars
Steps before
Harvesting,Washing,Inspection
Steps after
Sorting,Packaging,Quality Control,Distribution
Input ingredients
fruit,berries,blueberries,leafy greens,nuts,almonds,potatoes,whole potatoes,potato strips,diced celery,green beans,tomatoes,dried fruit,confectionery,pet food,poultry,seafood,proteins,vegetables
Output ingredients
classified products,graded produce,debris-free products,sized produce,cleaned produce
Market info
Key Technology is renowned for its innovative sorting, conveying, and processing equipment in the food processing industry, recognized for precision, quality, and advanced technology solutions to enhance production efficiency and product quality.

Technical Specifications


Automation
Custom rotary grade systems,PLC-controlled
Compatibility
Multi-product (tomatoes,green beans,potato strips,whole potatoes,diced celery)
Debris Removal
Field debris,broken pieces,seeds,juice,fines
Size Grading
Length,Diameter,Sliver
Efficiency
High precision transfer and classification

Operating Characteristics


Working Mechanism
Rotary Sizing and Grading
Integrated Steps
Transfer,Classify,Remove Debris
Batch vs. Continuous Operation
Inline Continuous
Automation Level
PLC Controlled

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Customizable
Roller sizers
Variable size
Feed method
Custom feed design
Discharge method
Custom discharge design

Custom Options


Control panel type
Touchscreen / Button Interface
Integration possibilities
Seamless integration with existing plant systems
Footprint
Customized to space requirements
Discharge method
Conveyor / Free-fall