Magnet for emulsion technology for lump-free blends
Achieve perfectly smooth and stable emulsions in a single pass with advanced magnetic flow technology, eliminating the need for high shear mechanical systems and reducing thickener use.
Creates Stable Emulsions and Lump-Free Dispersions
The M4E Magnet for Emulsion Technology by Natec Network revolutionizes emulsification and dispersion processes by combining turbulent flow with the Lorentz force from a permanent magnetic field. This “one-pass” system ensures consistent, lump-free products, enhancing quality in applications such as processed cheese and sauces. Capable of handling liquids, powders, and slurries, it increases yield and reduces thickener usage in continuous production settings. The design minimizes energy consumption and maintenance needs, with a user-friendly setup that supports easy integration into your production line. Ideal for food processing companies, it allows for flexible operation with diverse product types, including plant-based and specialty foods.
Benefits
- Increases product yield and consistency with high-speed, lump-free emulsions.
- Reduces raw material costs by minimizing thickener requirements.
- Enhances operational efficiency with continuous, one-pass processing.
- Lowers energy costs through optimized flow conditions.
- Simplifies maintenance with a user-friendly design and easy cleaning process.
- Applications
- Meat products,Soups,Sauces,Mozzarella,Pasta filata,Specialty food,Pet food,Fruits,Plant-based,Processed cheese,Cream cheese,Dressings,Vegetables,Vegan,Baby food
- End products
- Gourmet pâté,Alfredo sauce,Cheddar cheese slices,Tomato soup,Mozzarella balls,Vegan cheese slices,Apple puree,Sausage patties,Infant formula,Almond milk yogurt,Spinach dip,Chicken-flavored dog food,Cream cheese spread,Italian dressing,String cheese
- Steps before
- Grinding,Blending,Feeding
- Steps after
- Forming,Portioning,Packing
- Input ingredients
- powder particles,oil droplets,cheese ingredients,sauces ingredients,mayonnaise ingredients,soups,meat products,fruit,vegetables,baby food,specialty food,pet food
- Output ingredients
- emulsions,dispersions,creamy textures,lump-free blends,stable emulsions,lump-free powder dispersions
- Market info
- Hochland Natec is known for manufacturing innovative engineered-to-order equipment and solutions for the dairy and food processing industry, specializing in cheese production and processing technologies, with a strong reputation for quality and innovation.
- Emulsion type
- Lump-free
- Flow method
- Turbulent flow with LORENTZ force
- Operation type
- One-pass technology
- Energy cost reduction
- Reduced
- Thickener requirement
- Reduced
- Yield efficiency
- Higher yield
- Automation level
- High user friendliness and flexibility
- Cleaning method
- Easy cleaning
- Maintenance requirement
- Low maintenance
- Production time
- Reduced
- Working mechanism
- Turbulent flow with LORENTZ force
- Integrated steps
- Lump-free hydration and emulsification
- Batch vs. continuous operation
- One-pass technology
- Energy efficiency
- Low energy consumption,high yield
- Cleaning method
- Easy cleaning
- Automation level
- High user friendliness
- Cleanability
- Easy cleaning
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- One-pass operation
- Yes
- Compact footprint
- Yes
- Maintenance access
- Easy
- Process compatibility
- One-pass
- Hardware/Software changes
- Not required for particle handling