Industrial lump breaker for particle size reduction
Optimize your production line with an advanced solution for efficient size reduction, capable of handling tough grinding and crushing applications in continuous, high-speed operations.
Reduces and Crushes Solid Material Efficiently
The Gladiator Lump Breaker from CPM is engineered for demanding size reduction and grinding applications across diverse industries including animal feed, ethanol, and biomass processing. With abrasion-resistant construction, it combines durability and efficiency. Capable of processing materials into particles as fine as 100 microns, the Gladiator suits applications from cattle feed production to hemp processing.
The equipment operates continuously, optimized for high-speed tasks vital in rendering plants and aquaculture facilities. A capacity range from 40 to 300 TPH ensures it meets varying demands. Its direct-coupled drive and four-bolt tapered roller bearings facilitate seamless integration into existing processes.
Material handling flexibility is offered with options for carbon or stainless steel configurations, enhancing corrosion resistance. An emergency stop and electronic shear pin ensure safe operation. For customizable solutions, engineering support is available for rotor speed adjustments and contact point material choices, helping tailor its use to specific production needs.
Benefits
- Enhances processing efficiency with high-speed continuous operation, reducing material handling time.
- Supports diverse material requirements with customizable configurations for different corrosion resistance needs.
- Improves operational safety through emergency stop features and electronic shear pin for jam protection.
- Facilitates seamless integration into existing lines, minimizing setup and changeover delays.
- Optimizes particle size control, ensuring consistent quality and specification adherence in end products.
- Applications
- Aquaculture,Animal feed,Ethanol,Pet food,Hemp,Food industry,Oilseed processing,Rendering,Biomass
- End products
- Dog kibble,Wood pellets,Bone meal,Hemp hearts,Ethanol fuel,Fish feed pellets,Cattle feed pellets,Breakfast cereals,Soybean meal,Corn oil
- Steps before
- Pelleting,Particle Size Reduction,Oilseed Preparation
- Steps after
- Weighing,Cooling,Briquetting
- Input ingredients
- large lumps,bulk materials,solid chunks,coarse materials
- Output ingredients
- fine particles,grinded material,reduced size particles,processed fine material,particles < 3/8 in,particles < 10 mm
- Market info
- CPM is known for manufacturing high-quality process equipment and technology solutions for the industrial and agricultural sectors, specializing in particle size reduction, conditioning, and pelleting solutions with a strong reputation for reliability and innovation.
- Speed
- Low or high speeds from 7.5 HP to 30 HP
- Capacity
- 40-300 TPH
- Particle Size
- Several inches to 100 microns
- Motor Type
- 6 pole motor per shaft
- Construction Material
- Carbon steel,Stainless steel
- Rotor Blade Thickness
- Half-inch thick
- Emission
- Gravity bottom discharge
- Drive Type
- Direct-coupled drive
- Automation
- Electronic shear pin for jam protection
- Operation
- 24-hour continuous
- Speed
- Low or high speed
- Automation level
- Manual or PLC
- Changeover time
- Easy assembly of rotors
- Discharge method
- Gravity bottom discharge
- Safety
- Emergency stop protection
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 100 microns to several inches
- Cleanability
- Yes
- Machine Footprint
- 965 x 1,225 mm
- Discharge Method
- Gravity bottom discharge
- Construction Material
- Carbon steel
- Rotor Blade Material
- Carbon steel over-tip-hook
- Rotor Shaft Features
- Air purge,lip seals,oil bath
- Bearing Type
- Four-bolt tapered roller bearings
- Drive Type
- Direct-coupled drive
- Material Construction
- Carbon steel / Stainless steel contact points
- Rotor Type
- Replaceable half-inch thick carbon steel over-tip-hook rotor blades
- Discharge Method
- Gravity bottom discharge
- Drive Type
- Direct-coupled drive
- Feature Add-ons
- Electronic shear pin for jam protection
- Protection Features
- Emergency stop protection