Cooking extruders for continuous food processing

Optimize your extrusion processes with cooking extruders designed for continuous mechanical cooking, ideal for transforming raw ingredients into high-quality food products with precision-controlled temperature and shear.

Processes and Cooks Ingredients for Food Production

The CO Series from Bonnot is a tailored single screw cooking extruder designed to revolutionize continuous food production. This equipment excels in mechanically cooking and shaping ingredients, ensuring high efficiency and consistent quality. With a unique design featuring a longer L/D ratio and multiple jacketed barrels, it optimizes temperature management. The hollow compression screw enhances mechanical shear, crucial for processes like gelatinizing starches and forming pet food, cereals, and confectionary. With model options, such as the CO 1 through CO 8 Series, you can achieve throughput ranging from 5 to 3,500 lbs/hour based on specific production needs. Stainless steel construction ensures compliance with food safety standards, and diverse die configurations allow for versatile applications, from floating fish food pellets to CBD edibles. Integration is seamless, thanks to its PLC-controlled system with touch-screen interface for steam and water heating management, providing a user-friendly and efficient operation. The Series also addresses energy efficiency with advanced motor controls and offers optional heating systems like TCU’s or electric band heaters for precision temperature control, making it an essential choice for food and pet food manufacturers looking to streamline their production line.

Benefits

  • Enhances product consistency and quality with precise temperature control.
  • Increases production efficiency with continuous mechanical cooking and forming.
  • Offers customization for specific applications with a variety of die configurations.
  • Meets food industry safety standards with robust stainless steel construction.
  • Saves energy and operational costs through optimized motor controls.

General


Applications
Corn-based products,Pet food,Confectionary,Floating fish food,Cereals,Zoo animal feed,Cbd products
End products
Muesli base flakes,Cbd-infused gummies,Gummy bears,Cornflakes,Cbd-edible bars,Floating fish pellets,Corn snacks,Cat food pellets,Chewy candy,Corn puffs,Granola,Pelleted zoo feed,Chocolate-coated nuts,Dry dog kibble
Steps before
Premixing,Ingredient Preparation,Formulation,Blending
Steps after
Shaping,Drying,Cooling,Packaging,Quality Control
Input ingredients
pre-mixed recipe,starches,corn based products,animal feeds,CBD products
Output ingredients
cereals,pet food,floating fish food,zoo animal feed,confectionary,candy,inclusions
Market info
The Bonnot Company is known for its expertise in manufacturing industrial extruders and cutting equipment, specializing in engineered-to-order solutions for various industries, including food, chemical, and ceramic sectors, with a reputation for quality and innovation.

Technical Specifications


Output (lbs/hour)
5-3500
Approximate Layout (L x H x W)
35" x 22" x 16" to 232" x 77" x 83"
Hopper Opening
3” x 2.4” to 20.5” x 17”
Approximate Weight (lbs)
131 to 14000
Motor Power (HP)
0.5 to 125
Cooking Type
Continuous
Construction Material
Stainless steel
L/D Ratio
20
Temperature Control
Multiple zone temperature control
Heating Methods
Heating TCU’s or electric band heaters
Screw Type
Compression screws

Operating Characteristics


Batch vs. continuous operation
Inline Continuous
Temperature management
Multiple zone control
Compression mechanism
Hollow compression screws
Shear induction
Mechanical shear
Heating method
Electric band heaters or TCU's
Automation level
PLC-Controlled

Material Compatibility


Biological compatibility
Food-grade
Cleanability
CIP/SIP capable
Corrosion resistance
Stainless steel

Product type Characteristics


Starch gelatinization
Applicable

Physical Characteristics


Machine footprint
Various sizes based on model (e.g.,35" x 22" x 16" for CO 1 Series)
Hopper opening size
3” x 2.4” to 20.5” x 17” based on model
Approximate weight
131 to 14000 lbs based on model
Material
Stainless steel
Feed/Discharge method
Pre-mixed material fed continuously
Temperature control
Multiple zone temperature control
Compression screw type
Hollow compression screw
Heating options
TCUs or electric band heaters
L/D Ratio
20
Die configuration
Many options available