Inline high shear mixing unit for low to medium viscosity products
Achieve precise emulsification and size-reduction with minimal energy while handling low to medium viscosity liquids efficiently in both batch and inline operations.
Performs High-Shear Mixing and Emulsification
The MixMaster series from Daniatech offers versatile, high-shear mixing solutions for your production line challenges. These mixers employ a rotor-stator principle, efficiently processing applications from dairy to personal care products. Designed for both batch and inline operations, the MixMaster units are adept at handling various viscosities, offering effective homogenization, droplet size-reduction, and emulsification. With capacities ranging from 5 to 30 ms/h and pressure capabilities up to 8 Bar, they maintain consistency in complex mixtures like yogurt smoothies and vegan cheese spreads. Integration is seamless, featuring options like flushed mechanical shaft seals and PLC compatibility for enhanced process control. Constructed with high-quality materials, the MixMaster ensures durability and complies with industry standards, including GMP and FDA, facilitating easy cleaning with CIP systems. Customizable features and engineering support ensure the MixMaster meets your specific production needs.
Benefits
- Enhances product quality by ensuring consistent emulsification and homogenization.
- Reduces operational costs through efficient energy use in high-shear processes.
- Offers flexible integration with both batch and inline setups, adapting to various production needs.
- Simplifies maintenance and cleaning with CIP systems, minimizing production downtime.
- Meets industry standards, including GMP and FDA, ensuring regulatory compliance.
- Applications
- Personal care,Plant-based beverages,Pet food,Juices and concentrates,Confectionery,Condiments,Soft drinks,Sauces and soups,Dairy products
- End products
- Chocolate syrup,Soya milk,Coconut milk,Tomato bisque,Barbecue sauce,Fruit juice blends,Protein shakes,Vegan cheese spread,Cat kibble coating,Creamy hummus,Flavored mineral water,Gourmet ice cream base,Shampoo emulsions,Yoghurt smoothies,Aloe vera gel
- Steps before
- Emulsification,Concentration,Purification
- Steps after
- Homogenization,Packing,Blending
- Input ingredients
- emulsion,slurries,concentrates,pigment solution,yoghurt,soft drinks,stabiliser solutions
- Output ingredients
- emulsion,droplet size-reduction,homogenisation,smoothened yoghurt,viscosity reduced yoghurt,fish-eye removed solutions,blended applications,homogenised product
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Motor Power
- 5.5 kW - 45 kW
- Flow Rate
- 5 ms/h - 30 ms/h
- Inlet Pressure
- 0.5 - 5 Bar
- Outlet Pressure
- 2.5 - 8 Bar
- Mixing Type
- Inline High Shear Mixing
- Mixing Principle
- Rotor-stator principle
- Dimensions (H x W x D)
- 650 x 420 x 930 mm - 908 x 680 x 1150 mm
- Weight
- 75 kg - 150 kg
- Service Water Usage
- 20 l/h
- Batch vs. Continuous
- Batch or Inline
- Working mechanism
- Rotor-stator mixing principle
- Batch vs. continuous operation
- Batch / Inline Continuous
- Integrated steps
- High shear mixing,homogenisation
- Inlet pressure
- 0.5 – 5 Bar
- Outlet pressure
- 2.5 – 8 Bar
- Flow rate
- 25 – 125 ms/h
- Versatility
- Multifunctional for different applications
- Positive feeding requirement
- For high-viscosity applications
- Homogenisation capability
- Down to 2μ lump-free
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- CIP compatible
- Corrosive resistance (e.g. acids)
- High
- Density/particle size
- 0.5–2.5 g/cm³
- Homogenisation
- down to 2μ lump-free
- Machine footprint
- 650 x 420 x 930 mm to 908 x 680 x 1150 mm
- Weight
- 75 kg to 150 kg
- Control panel type
- Start/stop box with soft starter or frequency inverter
- Discharge method
- Inline or batch operation
- Inlet/outlet connection
- Tri-clamp
- Frame type
- Frame with 4 legs
- Pump Options
- High-shear mixing pump
- Operation Type
- Batch or Inline
- Mechanical Seal Type
- Double mechanical shaft seal
- Motor Options
- NEMA,other motors available
- Start/Stop Box Options
- Soft starter or frequency inverter
- Injector for Powder Intake
- 100-litre funnel
- Fitting Standards
- SMS DIN/ISO