On-machine seasoning system for potato chips

Achieve uniform seasoning coverage for various snack foods with minimal wastage, enhancing product consistency and meeting high production demands through efficient on-machine integration.

Applies Consistent Seasoning and Coating

The FastBack Revolution Seasoning System from Heat and Control is engineered to solve the challenge of attaining consistent seasoning across a wide array of snack food products. Combining advanced features like the AccuFlavor™ Tumble Drum and Modular Dust Collection System, this system ensures precise seasoning and coating while minimizing waste. It seamlessly integrates into continuous production lines, handling applications for products such as potato crisps, cheese puffs, and tortilla chips. Designed for high-capacity throughput, it supports automation with rapid changeovers, increasing production uptime. Available in corrosion-resistant materials, it meets rigorous industry standards and requires minimal maintenance, featuring easy-to-clean components to maintain hygiene standards. Custom engineering support is available to tune the system to your specific product and production requirements.

Benefits

  • Ensures uniform seasoning application, enhancing product quality and flavor consistency.
  • Reduces product waste with its efficient dust collection system.
  • Increases production speed and flexibility with quick changeovers and simple sanitation.
  • Integrates seamlessly into existing lines, maximizing operational efficiency.
  • Supports diverse product applications, broadening production capabilities.

General


Applications
Salad,Fruit snacks,Potato chips,Legume snacks,Tea,Extruded snacks,Candy,Pellet snacks,Pet food,Banana chips,Tortilla chips,Nuts,Kettle chips,Corn chips,Bakery foods,Cereal,Plantain chips,Trail mix,Snack foods,Confectionery,Coffee,Crackers,Vegetables,Fruit
End products
Apple chips,Nut and seed clusters,Diced fruit cup,Pork rinds,Blue corn chips,Lentil chips,Sea salt kettle chips,Chocolate truffles,Mixed greens salad,Cheese-flavored puffs,Cinnamon banana chips,Sweet plantain chips,Grain-based pet kibble,Cornflakes,Tostada shells,Honey glazed peanuts,Cheese balls,Salted crackers,Green tea bags,Gummy bears,Nacho-flavored tortilla chips,Potato crisps,Honey-roasted almonds,Bagels
Steps before
Weighing,Inspection,Conveying,Blending
Steps after
Conveying,Packaging,Inspection
Input ingredients
potato chips,snack foods,crackers,tortilla chips,nuts and trail mix
Output ingredients
seasoned potato chips,seasoned snack foods,seasoned crackers,seasoned tortilla chips,seasoned nuts and trail mix
Market info
Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.

Technical Specifications


Automation
On-machine seasoning system
System Components
AccuFlavor™ Tumble Drum,Modular Dust Collection System,FastBack 260E-G3
Coverage Consistency
Consistent and uniform
Efficiency
Reduces seasoning waste
Changeover Time
Fast
Compactness
Compact,standalone unit
Production Uptime
Increase
Seasoning Accuracy
High
Integration
Compatible with FastBack 260E-G3

Operating Characteristics


Changeover time
Fast changeovers
Automation level
PLC-controlled
Batch vs. continuous operation
Inline Continuous
CIP/SIP
Easy sanitation
Energy efficiency
Cost-efficient
Cleaning method
Simple sanitation

Material Compatibility


Abrasion resistance
Yes/No
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
Yes
Density/particle size
Varies by product type

Product type Characteristics


Seasoning type
Dry / Wet
Product type
Potato Chips / Snack Foods / Crackers
Texture uniformity
Consistent
Flavoring application
On-Machine Seasoning

Physical Characteristics


Compact footprint
Compact,standalone unit
Discharge method
Modular Dust Collection System

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
Compatible with existing systems
Compact footprint
Standalone unit