Process automation for feed mills

Optimize your feed production line by seamlessly integrating advanced process automation that enhances efficiency, ensures precise batch consistency, and enables comprehensive tracking and tracing capabilities for high-quality output.

Automates Batch Mixing and Production Control

Inteqnion’s Batch Explorer, integrated seamlessly with Ottevanger Milling Engineers, revolutionizes batch processing by automating critical stages like intake, batching, grinding, and mixing. Designed for feed, grain, and soybean industries, it supports the production of pelletized feeds, soy products, and oilseeds. Utilizing a PLC-engineered system with SCADA visualization, the Batch Explorer facilitates MES integration and industrial networking. This ensures streamlined operations and real-time monitoring for up to 50 tons per hour. Its modular structure allows for customization to meet specific plant requirements, while leveraging a Microsoft SQL database for robust performance. The system is built to support contamination tracking, vital for maintaining product integrity and complies with industry standards for safety and quality. Available with various material options to withstand demanding environments, this automation system provides engineering support for tailored configurations, maximizing plant efficiency and resource management.

Benefits

  • Enhances operational efficiency by automating critical batch processes.
  • Provides real-time data insights with SCADA integration, improving decision-making.
  • Reduces production errors with precise MES-supported controls.
  • Customizable setup ensures seamless integration with existing systems.
  • Supports production traceability, maintaining high-quality standards and compliance.

General


Applications
Handling,Pet food,Oilseed processing,Soybean processing,Aqua feed,Concentrates,Premix,Grain storage,Compound feed
End products
Dog kibble,Grain handling equipment,Pelletized livestock feed,Soy flour,Vitamin and mineral premix,Protein concentrates,Fish pellets,Compound feed additives,Cat biscuits,Soy protein isolate,Grain storage bins,Cold-pressed oilseeds,Soybean oil
Steps before
Product intake,Batch Weighing,Pre-cleaning,Micro-ingredient dosing
Steps after
Mixing,Pelleting,Coating,Bulk out loading
Input ingredients
feed materials,flour,bulk ingredients,raw materials
Output ingredients
processed feed,flour products,bulk out loading,final product
Market info
Ottevanger Milling Engineers is renowned for designing and manufacturing innovative milling equipment and complete production lines for the grain processing industry, including feed mills, flour mills, and biomass processing, with a reputation for quality, efficiency, and customized solutions.

Technical Specifications


Automation
PLC-controlled
SCADA visualisation
Siemens WinCC package
MES integration
Yes
Software Database
Microsoft SQL
Batch size
Small and big plants
Process Control
Intake,batching,grinding,mixing,pelleting,coating,bulk out loading
Industrial Networks
Profibus,Profinet,ASI,Ethernet
Modular program structure
Yes

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Industrial Networks
Profibus / Profinet / ASI / Ethernet

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
SCADA touch panel
Discharge method
Batch,continuous

Custom Options


Control panel type
SCADA touch panel
Integration possibilities
PLC engineering,programming,MES integration,Industrial Networks
Modular software
Yes,built as modular program
Open software structure
Yes,easy to adjust to customer requirements
Database compatibility
Microsoft SQL database
Visual display package
Siemens WinCC SCADA