X-ray inspection system for contaminant detection

Detect and eliminate foreign contaminants in a wide range of food products with advanced image processing technology, enhancing quality assurance and safety across your production line.

Identifies and Analyzes Foreign Contaminants

The Ishida IX-GN Series X-ray Inspection System offers a proprietary image analysis technology engineered for exceptional contaminant detection across industries, including food processing and pharmaceuticals. Utilizing Ishida’s Genetic Algorithm (GA) image processing, it accurately identifies foreign objects such as stainless steel, glass, and plastic in both packaged and loose products. Ideal for products with overlapping or uneven surfaces, it ensures product quality with high sensitivity and accuracy. Designed for continuous, high-speed operations, it integrates seamlessly with existing production lines, improving efficiency and safety. The system is available in various configurations to suit specific processing needs and is compliant with stringent industry standards, ensuring reliable performance and easy maintenance for diverse applications.

Benefits

  • Enhances product safety by detecting a wide range of contaminants, including metal, glass, and plastic.
  • Improves production efficiency with high-speed, continuous operation.
  • Customizable configurations ensure optimal integration with your production line.
  • Minimizes false rejects, optimizing product quality and reducing waste.
  • Simplifies maintenance with user-friendly design and remote diagnostic capabilities.

General


Applications
Salad,Treats,Tortillas,Fruit snacks,Cheese,Taco,Potato chips,Legume snacks,Seafood,Fabricated / stacked chips,Cannabis,Tea,Plantain,Extruded,Tostada shells,Candy,Pasta,Pellet snacks,Pet food,Banana chips,Fruit,Tortilla chips,Nuts,Kettle chips,Corn chips,Bakery foods,Cereal,Confectionery,Meat,Coffee,Potato co-products,Vegetables,Poultry,Prepared foods,French fries,Pharmaceutical
End products
Green tea,Spaghetti,Sheeted corn chips,Donuts,Chicken nuggets,Chocolate bonbons,Kibble,Egg rolls,Sliced cheese,Dried apple chips,Capsules,Stackable chips,Roasted almonds,Batch kettle chips,Seaweed snacks,Gummies,Diced cheese,Flour tortillas,Arabica coffee,Granola,Cheese puffs,Doritos,Fresh produce packs,Plantain chips,Crinkle cut fries,Bagels,Lay's potato chips
Steps before
Conveying,Filling,Drying,Roasting,Cutting,Seasoning,Blending
Steps after
Packing,Weighing,Packaging,Seasoning,Support Structures
Input ingredients
packed products,unpacked products,overlapping products,uneven surfaces,granular products,low-density contaminants,high-density contaminants
Output ingredients
foreign object detection,defect detection,count,weight,improved product quality
Market info
Heat and Control (Ishida) is renowned for manufacturing high-quality processing and packaging equipment, offering innovative solutions for weighing, packaging, and inspection systems, particularly in the food industry, with a strong reputation for reliability and precision.

Technical Specifications


Detection Type
X-ray
Accuracy
High sensitivity and accuracy for low- and high-density contaminant detection
Image Processing
Genetic Algorithm (GA) Image Processing
Image Analysis Technology
Proprietary 7-step image analysis
Automation
Automatic creation of image processing program
Application Range
Packaged and unpacked products,overlapping and uneven surfaces,granular products

Operating Characteristics


Sensitivity and accuracy
High sensitivity and accuracy for low and high-density contaminants
Image processing technology
Proprietary GA Evolutionary Image Processing
Automation level
Automatic image processing program creation
Foreign object detection
Stainless steel,metal,glass,plastic,bone,rubber
Product type adaptability
Unpacked and packed,overlapping,uneven surfaces,granular products
Defect detection
Simultaneous detection of foreign objects,defects,count,and weight

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Handling surfaces
Uneven surfaces
Granularity
Granular products

Physical Characteristics


Machine footprint
Compact design
Control panel type
Touchscreen interface
Discharge method
Automatic rejection system
Compact footprint
Suited for small production areas
Material of construction
Stainless steel

Custom Options


Control panel type
Optimum image processing program