Expandable high pressure processing system
Optimize your production line with an expandable high-pressure processing system that adapts to your needs, efficiently minimizing energy consumption by up to 50% and extending the lifespan of components through innovative design, all while ensuring top-tier throughput for diverse food and beverage applications.
Processes Liquids and Solids with High Pressure
The Avure AV-40X, part of the Avure Technologies lineup, is the world’s first expandable high-pressure processing machine, offering a unique solution for dynamic production needs. It addresses the challenge of scaling production capacity without committing to oversized equipment, providing the flexibility to upgrade as demand increases. The AV-40X is ideal for processing both liquid and solid products in industries such as food, beverage, dairy, and pet food, effectively handling items like infant formula, coffee, juices, and plant-based proteins.
This machine utilizes high-pressure processing (HPP) to ensure product safety and extend shelf life, with an impressive annual capacity of up to 70 million pounds with a 3-minute hold time, or 107.8 million pounds with a 1-minute hold time. Its advanced cylinder design offers long service life and reduced maintenance costs, and energy efficiency is enhanced by cutting consumption by 50%. The AV-40X integrates seamlessly into existing lines and operations, featuring continuous, high-speed processing and compatibility with industry-standard control systems for automation. Moreover, it complies with essential industry standards, ensuring safe and efficient operation in diverse production environments.
Benefits
- Adjusts to production demands with seamless capacity upgrades.
- Cuts operational costs by reducing energy consumption by 50%.
- Lowers downtime and maintenance expenses with durable cylinder design.
- Enhances product safety and shelf-life through efficient HPP technology.
- Integrates easily into existing high-speed, continuous production lines.
- Applications
- Beverages,Soups,Sauces,Seafood,Ready meals,Pet food,Meat,Dairy alternatives,Coffee,Oils,Plant-based protein,Dressings,Poultry,Seasonings,Baby food,Tea,Dairy,Juices
- End products
- Frozen lasagna,Infant formula,Barbecue sauce,Bottled iced tea,Canola oil,Salmon fillets,Chicken broth,Chicken breast,Orange juice,Almond milk,Cold brew coffee,Wet dog food,Olive oil,Tomato soup,Milk,Apple juice,Soy milk,Lactose-free milk,Marinara sauce,Ground coffee,Plant-based smoothies,Salad dressing,Microwavable pasta dishes,Beef steak,Dry cat food,Pepper seasoning,Jarred purees,Tofu,Tempeh
- Steps before
- Grinding,Mixing,Injection,Marination,Preparation
- Steps after
- In-Container Sterilization,Product Labeling,Packing,Tray Sealing
- Input ingredients
- baby food,coffee,tea,dairy,dairy alternatives,juices,beverages,oils,soups,sauces,seasonings,dressings,pet food,plant-based protein,poultry,meat,seafood,ready meals,citrus,dairy,fruit,vegetable
- Output ingredients
- processed baby food,processed coffee,tea,processed dairy,dairy alternatives,processed juices,beverages,processed oils,processed soups,processed sauces,processed seasonings,dressings,processed pet food,processed plant-based protein,processed poultry,meat,seafood,processed ready meals,high pressure processed citrus products,high pressure processed dairy products,high pressure processed fruit products,high pressure processed vegetable products
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Annual Capacity
- Up to 70 Million Pounds/31.6 Million Kilograms with 3 minute hold
- Annual Capacity
- Up to 107.8 Million Pounds/48.9 Million Kilograms with 1 minute hold
- Energy Cost Reduction
- 50%
- Throughput
- Highest possible
- Automation level
- Automatic
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP compatible
- Energy efficiency
- 50% energy cost reduction
- Capacity Range
- Up to 107.8 Million Pounds/48.9 Million Kilograms with 1 minute hold
- Upgrade capability
- Easily upgrades from AV-40X to AV-70X
- Hold Time
- 1 minute to 3 minutes
- Expandable Capabilities
- Easily upgrades from AV-40X to AV-70X
- Product Compatibility
- Baby Food,Coffee,Tea,Dairy,Alternatives,Juices,Pet Food,etc.
- Expandability
- Upgradeable from AV-40X to AV-70X
- Expandable capacity
- Easily upgrades from AV-40X to AV-70X
- Energy efficiency
- Cut energy costs by 50%
- Maintenance costs
- Lower maintenance costs
- Cylinder design
- Advanced cylinder design for longest life
- Operating Costs
- Engineered to lower operating costs
- Machine Models
- AV-40X,AV-50X,AV-60X,AV-70X,AV-10,AV-S,AV-30,AV-M