Expandable high pressure processing system
Optimize your production line with an expandable high-pressure processing system that adapts to your needs, efficiently minimizing energy consumption by up to 50% and extending the lifespan of components through innovative design, all while ensuring top-tier throughput for diverse food and beverage applications.
Processes Liquids and Solids with High Pressure
The Avure AV-40X, part of the Avure Technologies lineup, is the world’s first expandable high-pressure processing machine, offering a unique solution for dynamic production needs. It addresses the challenge of scaling production capacity without committing to oversized equipment, providing the flexibility to upgrade as demand increases. The AV-40X is ideal for processing both liquid and solid products in industries such as food, beverage, dairy, and pet food, effectively handling items like infant formula, coffee, juices, and plant-based proteins.
This machine utilizes high-pressure processing (HPP) to ensure product safety and extend shelf life, with an impressive annual capacity of up to 70 million pounds with a 3-minute hold time, or 107.8 million pounds with a 1-minute hold time. Its advanced cylinder design offers long service life and reduced maintenance costs, and energy efficiency is enhanced by cutting consumption by 50%. The AV-40X integrates seamlessly into existing lines and operations, featuring continuous, high-speed processing and compatibility with industry-standard control systems for automation. Moreover, it complies with essential industry standards, ensuring safe and efficient operation in diverse production environments.
Benefits
- Adjusts to production demands with seamless capacity upgrades.
- Cuts operational costs by reducing energy consumption by 50%.
- Lowers downtime and maintenance expenses with durable cylinder design.
- Enhances product safety and shelf-life through efficient HPP technology.
- Integrates easily into existing high-speed, continuous production lines.
- Applications
- Beverages, Soups, Sauces, Seafood, Ready meals, Pet food, Meat, Dairy alternatives, Coffee, Oils, Plant-based protein, Dressings, Poultry, Seasonings, Baby food, Tea, Dairy, Juices
- End products
- Frozen lasagna, Infant formula, Barbecue sauce, Bottled iced tea, Canola oil, Salmon fillets, Chicken broth, Chicken breast, Orange juice, Almond milk, Cold brew coffee, Wet dog food, Olive oil, Tomato soup, Milk, Apple juice, Soy milk, Lactose-free milk, Marinara sauce, Ground coffee, Plant-based smoothies, Salad dressing, Microwavable pasta dishes, Beef steak, Dry cat food, Pepper seasoning, Jarred purees, Tofu, Tempeh
- Steps before
- Grinding, Mixing, Injection, Marination, Preparation
- Steps after
- In-Container Sterilization, Product Labeling, Packing, Tray Sealing
- Input ingredients
- baby food, coffee, tea, dairy, dairy alternatives, juices, beverages, oils, soups, sauces, seasonings, dressings, pet food, plant-based protein, poultry, meat, seafood, ready meals, citrus, dairy, fruit, vegetable
- Output ingredients
- processed baby food, processed coffee, tea, processed dairy, dairy alternatives, processed juices, beverages, processed oils, processed soups, processed sauces, processed seasonings, dressings, processed pet food, processed plant-based protein, processed poultry, meat, seafood, processed ready meals, high pressure processed citrus products, high pressure processed dairy products, high pressure processed fruit products, high pressure processed vegetable products
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Annual Capacity
- Up to 70 Million Pounds/31.6 Million Kilograms with 3 minute hold
- Annual Capacity
- Up to 107.8 Million Pounds/48.9 Million Kilograms with 1 minute hold
- Energy Cost Reduction
- 50%
- Throughput
- Highest possible
- Automation level
- Automatic
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP compatible
- Energy efficiency
- 50% energy cost reduction
- Capacity Range
- Up to 107.8 Million Pounds/48.9 Million Kilograms with 1 minute hold
- Upgrade capability
- Easily upgrades from AV-40X to AV-70X
- Hold Time
- 1 minute to 3 minutes
- Expandable Capabilities
- Easily upgrades from AV-40X to AV-70X
- Product Compatibility
- Baby Food, Coffee, Tea, Dairy, Alternatives, Juices, Pet Food, etc.
- Expandability
- Upgradeable from AV-40X to AV-70X
- Expandable capacity
- Easily upgrades from AV-40X to AV-70X
- Energy efficiency
- Cut energy costs by 50%
- Maintenance costs
- Lower maintenance costs
- Cylinder design
- Advanced cylinder design for longest life
- Operating Costs
- Engineered to lower operating costs
- Machine Models
- AV-40X, AV-50X, AV-60X, AV-70X, AV-10, AV-S, AV-30, AV-M