In-line tray sealer for high-speed packaging
Optimize your packaging line with a high-speed solution that accommodates multiple sealing styles, ensuring your product stays fresh and protected while reducing labor costs and energy consumption.
Seals and Packages Trays with Versatile Options
The GT2e Tray Sealer from Proseal offers a transformative solution for food and pharmaceutical packaging needs. This automatic, high-speed, in-line system excels in flexible tray sealing, accommodating various sealing styles such as vacuum, modified atmosphere packaging (MAP), and skin packaging. Capable of handling up to 72 vacuum gas packs per minute with a 6-impression tool, it meets the demand for efficient high-volume production while reducing labor costs. Its robust Esoeal® technology significantly cuts energy consumption by 92%, optimizing sealing force for diverse container materials including smooth wall foil trays and flexible pouches. The QR modular conveyer system ensures seamless integration with existing processes, easily accepting randomly spaced trays from any conveyor. Designed for hygiene, the GT2e is constructed to withstand rigorous wash-downs, adhering to food industry standards. With optional features like eWON machine connectivity for real-time data monitoring and i-film intelligent reel monitoring, this sealer supports proactive maintenance and operational efficiency. Configurable tool options allow for customization, ensuring that you can adapt to evolving packaging trends and production demands.
Benefits
- Enhances packaging versatility with multiple sealing styles to fit diverse product needs.
- Reduces energy costs by 92% through the Esoeal® system's efficient electric seal.
- Increases production speed and accuracy with the ProMotion continuous motion tray infeed.
- Minimizes labor requirements and setup times with a five-minute tool changeover.
- Integrates seamlessly into production lines with modular conveyor design, reducing installation complexities.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Baguettes,Cheddar cheese slices,Dog kibble,Baby food pouches,Olive oil bottles,Marinara sauce jars,Roasted peanuts,Chocolate truffles,Apple slices,Salmon fillets,Club sandwiches,Sirloin steak trays,Herb seasoning packets,Vinaigrette dressings,Microwaveable lasagna,Almond milk cartons,Blister packs for pills,Tofu packages,Face cream containers,Tomato soup cartons,Chicken breast packs
- Steps before
- Portioning,Tray Forming,Filling,Weighing,Conveying
- Steps after
- Labeling,Packing,Cooling,Storage,Distribution
- Input ingredients
- pre-formed trays,food products,fresh produce,meat,seafood,poultry,fish,soft fruit,ready meals,desserts,tray packaging materials
- Output ingredients
- sealed trays,packaged food products,vacuum packed trays,MAP sealed trays,skin sealed trays,gas flushed trays,hermetically sealed trays
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Speed
- Up to 72 Vacuum Gas packs per minute
- Capacity
- High-speed,large-capacity
- Tool Changeover Time
- Five-minute tool changeover
- Automation
- Automatic inline tray sealing
- Energy Efficiency
- 92% reduction in energy consumption
- Seal Force
- Massive increase
- Tray Seal Types
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Conveyor Compatibility
- Accepts randomly spaced trays from any conveyor
- Movement System
- Continuous motion tray infeed system
- Integration
- Fully integrated with other line equipment
- Portability
- Fully portable and castor mounted
- Automation level
- Fully automated,inline
- Changeover time
- Five-minute tool changeover
- Batch vs. continuous operation
- Inline Continuous
- Energy efficiency
- 92% reduction in energy consumption
- CIP/SIP
- Wash-down protection
- Tool change flexibility
- Modular design for flexible sealing styles
- Production Speed
- Up to 72 Vacuum Gas packs per minute
- Tray handling capability
- Randomly spaced trays from any conveyor
- Tray size range
- Variable sizes
- Packaging type
- Tray,Blister,Skin
- Heat seal type
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Custom tray types
- Pre-formed trays
- Footprint
- Compact
- Tray Capacity
- 6-impression tool
- Portability
- Fully portable and castor mounted
- Control Panel Type
- Simple design and operation
- Hygienic Construction
- Food industry approved
- Discharge Method
- QR modular conveyor system
- Seal style
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Integration possibilities
- Fully integrated with other line equipment
- Tray capacity
- 6-impression tool
- Conveyor system
- QR modular conveyor
- Film tension adjustment
- I-film intelligent film reel monitoring
- Machine connection system
- eWON
- Contactless login
- ProTect system
- Optional peripheral equipment
- De-nesters,fillers,multi-head weighers,laser coders,labelers