Topload cartoning system for efficient product packaging

Streamline your packaging line with this compact system that combines carton erecting, loading, and closing in one unit, ensuring high-speed, efficient operations and minimal footprint.

Erects, Loads, and Closes Cartons

The Topload MFM Cartoning Machine from Viking Masek combines three critical functions—carton erecting, product loading, and carton closing—into a single, compact unit designed for seamless integration into automated packaging lines. This versatile machine is engineered for diverse industries, including food, beverage, and medical, handling a wide range of product types such as powders, solids, and liquids. Its design is optimized for continuous high-speed operations, achieving up to 100 cartons per minute with precise servo-driven control and Siemens or Allen Bradley interface options. The machine offers flexibility in carton styles with options for lock-style, hot melt, or hot air systems, and features robust stainless steel construction with IP54-rated safety guarding for reliable operation in various environments. Additionally, it supports easy format changeovers and remote control for efficient management. The Topload MFM is tailored for optimal energy use, ensuring low operational costs while maintaining high performance in demanding production settings.

Benefits

  • Enhances production efficiency by integrating erection, loading, and closing in a single unit.
  • Maximizes floor space utilization with its compact design.
  • Minimizes operational costs with energy-efficient drives and automation.
  • Increases production flexibility with easy format changeovers and remote control options.
  • Ensures reliable operation in diverse settings with robust, stainless steel construction.

General


Applications
Contract packaging,Treats,Snacks,Bakery,Cheese,Organic foods,Fish,Liquids,Food,Fresh fruit,Non-food products,Beans,Powders,Candy,Pasta,Pet food,Nuts,Natural,Rice,Health,Cereal,Beverage,Meat,Vegetables,Poultry,Medical
End products
Steps before
Carton Erecting,Product Preparation,Material Organizing
Steps after
Carton Closing,Palletizing,Distribution
Input ingredients
carton blanks,products for packaging,packaging materials
Output ingredients
fully erected cartons,packaged products,closed cartons
Market info
Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.

Technical Specifications


Max Speed
100 cpm
Max. Bag Size
200 x 400 x 200 mm
Min. Bag Size
100 x 100 x 25 mm
Weight
2,500 - 3,500 kg
Power supply
10 - 15 kVA
Air pressure
6
Automation
Servo drives
Material
Stainless steel construction
Controls
Siemens or Allen Bradley
Protection Class
IP54
Close Types
Lock-style,hot melt or hot air systems

Operating Characteristics


Working mechanism
Carton erector,product loading,closing
Automation level
PLC-controlled
Changeover time
Easy format change-over
Cleaning method
Excellent accessibility for cleaning
Batch vs. continuous operation
Continuous
Speed control
Max Speed 100 cpm
Safety features
Safety guarding

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


Siemens or Allen Bradley controls
IP54

Physical Characteristics


Machine footprint
Compact
Weight
2,500 - 3,500 kg
Control panel type
Siemens or Allen Bradley controls
Construction material
Stainless steel
Bag size range
Min
Discharge method
Carton closing
Loading units
Pickers,robots,rotary turrets,and others
Frame sizes
Different sizes for large carton range
Lid closure
Available

Custom Options


Control panel type
Siemens or Allen Bradley controls
Integration possibilities
Servo drives,Remote control,HMI adjustments
Construction material
Robust stainless steel
Layout configuration
Compact unit
Carton setup styles
Tray or fully closed carton
Loading unit styles
Pickers,robots,rotary turrets
Closure options
Lid closure
IP rating
IP54,IP65 washdown construction
Carton closing
Lock-style,hot melt or hot air systems
Frame Sizes
Different frame sizes for large cartons
Damaged carton handling
Damaged carton rejection
Voltage and electrics
Special electrics and voltages