Portioning system for poultry, meat, and seafood
Achieve precise cuts and maximize yield with high-speed waterjet technology, seamlessly tailored for continuous portioning of various meats to enhance your production efficiency and product consistency.
Portions and Trims Meat and Seafood Efficiently
The DSI™ 800 Portioning System from JBT is a state-of-the-art waterjet solution designed for high-speed, precise portioning and trimming in the food industry. Utilizing advanced scanning technology, it automatically adjusts its robotic waterjet cutting head to optimize each cut, ensuring high yield and minimal waste.
Perfect for pet food, poultry, meat, and seafood processors, it efficiently creates portioned pet food, chicken nuggets, filleted fish, and red meat filets. The system offers unparalleled versatility, handling a wide range of end-products such as pork bellies and pizza toppings, making it ideal for continuous production lines requiring high throughput.
Engineered for integration into existing operations, the DSI 800 boasts programmable adaptability to accommodate evolving product demands. Its compact design minimizes floor space requirements, while the quick-pass calibration enhances operational uptime. The addition of JBT’s iOPS® system enables real-time performance monitoring and immediate alerts, facilitating seamless automation and integration within your current setup.
Crafted from durable materials for reduced maintenance, the DSI 800 ensures efficient operation with reduced labor costs. Capable of holding up against rigorous production conditions, it is a dependable solution that maximizes productivity and yield in modern processing environments.
Benefits
- Increases yield and reduces waste with precise waterjet cutting.
- Lowers operational costs by decreasing labor requirements.
- Enhances productivity with quick calibration and minimal setup time.
- Provides flexibility to adapt to changing product demands.
- Maintains continuous production with real-time monitoring and alerts.
- Applications
- Seafood,Baked goods,Pet food,Meat,Alternative meat,Pizza,Poultry,Red meat
- End products
- Chicken nuggets,Red meat filets,Filleted fish,Trimmed ribs,Turkey medallions,Beef steaks,Pizza toppings,Pork bellies,Chicken strips,Portioned pet food,Pie fillings
- Steps before
- Injection,Marination,Grinding,Mixing
- Steps after
- Packing,Weighing,Labeling,Freezing
- Input ingredients
- poultry,red meat,pork bellies,fish
- Output ingredients
- fillets,nuggets,chunks,strips,fat-trimmed products,medallions,steaks,loins,trimmed ribs,tenderloins,fish sticks
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Accuracy
- High precision cutting
- Capacity
- High throughput
- Automation
- Automated portioning and trimming
- Cutter Configuration
- Two,four,or six moving cutters
- Stationary Cutters
- Optional
- Jet Blockers
- Patented
- Compactness
- Smaller footprint
- Versatility
- Programmable for various product types
- Yield
- Higher yields with maximum output
- Uptime
- Quick-pass calibration for optimization
- Portioning Software
- DSI Q-LINK™
- Real-time Monitoring
- JBT iOPS® system
- Ease of Integration
- Modular and easy-to-integrate
- Automation level
- High-speed robotic water-jet cutting
- Changeover time
- Quick-Pass calibration
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Manual and automated options
- Energy efficiency
- Reduced energy usage
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Yes
- Control panel type
- Intelligent Control System
- Discharge method
- Automated
- Cutter configuration
- Two,four,or six moving cutters
- Stationary cutters
- Optional
- Jet Blockers
- Patented
- Control panel type
- Programmable Touchscreen
- Integration possibilities
- Integratable with other food processing equipment
- Modular systems
- Easy-to-integrate modular systems
- Cutter configurations
- Two,four,or six moving cutters,stationary cutters
- Cut shape adaptability
- Can cut multiple shapes simultaneously
- Software customization
- DSI Q-LINK™ Portioning Software
- Jet blockers
- Optional JBT’s patented jet blockers
- Compact footprint
- Smaller footprint for high throughput
- Switch-over ease
- Easier switch-overs