Portioning system for poultry, meat, and seafood

Achieve precise cuts and maximize yield with high-speed waterjet technology, seamlessly tailored for continuous portioning of various meats to enhance your production efficiency and product consistency.

Portions and Trims Meat and Seafood Efficiently

The DSI™ 800 Portioning System from JBT is a state-of-the-art waterjet solution designed for high-speed, precise portioning and trimming in the food industry. Utilizing advanced scanning technology, it automatically adjusts its robotic waterjet cutting head to optimize each cut, ensuring high yield and minimal waste.

Perfect for pet food, poultry, meat, and seafood processors, it efficiently creates portioned pet food, chicken nuggets, filleted fish, and red meat filets. The system offers unparalleled versatility, handling a wide range of end-products such as pork bellies and pizza toppings, making it ideal for continuous production lines requiring high throughput.

Engineered for integration into existing operations, the DSI 800 boasts programmable adaptability to accommodate evolving product demands. Its compact design minimizes floor space requirements, while the quick-pass calibration enhances operational uptime. The addition of JBT’s iOPS® system enables real-time performance monitoring and immediate alerts, facilitating seamless automation and integration within your current setup.

Crafted from durable materials for reduced maintenance, the DSI 800 ensures efficient operation with reduced labor costs. Capable of holding up against rigorous production conditions, it is a dependable solution that maximizes productivity and yield in modern processing environments.

Benefits

  • Increases yield and reduces waste with precise waterjet cutting.
  • Lowers operational costs by decreasing labor requirements.
  • Enhances productivity with quick calibration and minimal setup time.
  • Provides flexibility to adapt to changing product demands.
  • Maintains continuous production with real-time monitoring and alerts.

General


Applications
Seafood,Baked goods,Pet food,Meat,Alternative meat,Pizza,Poultry,Red meat
End products
Chicken nuggets,Red meat filets,Filleted fish,Trimmed ribs,Turkey medallions,Beef steaks,Pizza toppings,Pork bellies,Chicken strips,Portioned pet food,Pie fillings
Steps before
Injection,Marination,Grinding,Mixing
Steps after
Packing,Weighing,Labeling,Freezing
Input ingredients
poultry,red meat,pork bellies,fish
Output ingredients
fillets,nuggets,chunks,strips,fat-trimmed products,medallions,steaks,loins,trimmed ribs,tenderloins,fish sticks
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Accuracy
High precision cutting
Capacity
High throughput
Automation
Automated portioning and trimming
Cutter Configuration
Two,four,or six moving cutters
Stationary Cutters
Optional
Jet Blockers
Patented
Compactness
Smaller footprint
Versatility
Programmable for various product types
Yield
Higher yields with maximum output
Uptime
Quick-pass calibration for optimization
Portioning Software
DSI Q-LINK™
Real-time Monitoring
JBT iOPS® system
Ease of Integration
Modular and easy-to-integrate

Operating Characteristics


Automation level
High-speed robotic water-jet cutting
Changeover time
Quick-Pass calibration
Batch vs. continuous operation
Continuous
Cleaning method
Manual and automated options
Energy efficiency
Reduced energy usage

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Yes
Control panel type
Intelligent Control System
Discharge method
Automated
Cutter configuration
Two,four,or six moving cutters
Stationary cutters
Optional
Jet Blockers
Patented

Custom Options


Control panel type
Programmable Touchscreen
Integration possibilities
Integratable with other food processing equipment
Modular systems
Easy-to-integrate modular systems
Cutter configurations
Two,four,or six moving cutters,stationary cutters
Cut shape adaptability
Can cut multiple shapes simultaneously
Software customization
DSI Q-LINK™ Portioning Software
Jet blockers
Optional JBT’s patented jet blockers
Compact footprint
Smaller footprint for high throughput
Switch-over ease
Easier switch-overs