Industrial heat recovery system

Transform exhaust heat from fryers into usable energy, reducing operational costs and boosting energy efficiency across your production line.

Converts Exhaust Heat into Usable Energy

The Heat Recovery System from Heat and Control transforms wasted fryer exhaust heat into usable energy, enhancing operational efficiency in food processing facilities. This system is particularly beneficial for manufacturers of potato chips, French fries, and confections, offering a reduction in energy consumption through the utilization of optimized heat exchange processes. Designed for integration with existing production lines, it supports continuous operation, making it ideal for high-demand environments.

Providing a customizable solution to fit your specific production needs, this system caters to a wide range of applications, including heat generation for plant sanitation and hot water production for blanchers. With capacities tailored to your throughput requirements, it is an essential component for increasing energy recovery efficiency.

The Heat Recovery System features PLC control for seamless integration into modern production networks, allowing for real-time energy monitoring and optimization. Constructed from materials resistant to high-temperature corrosion, it promises longevity and reliability in harsh industrial settings. This system aligns with environmental compliance standards, ensuring that your operations meet sustainable production goals. Maintenance is simplified through accessible design, minimizing downtime and promoting continuous, uninterrupted workflow. For installation and customization, Heat and Control provide extensive engineering support to ensure optimal system configuration for your unique production demands.

Benefits

  • Reduces energy costs by converting exhaust heat into usable energy.
  • Enhances operational efficiency with continuous, uninterrupted workflow.
  • Customizable to fit specific production line requirements.
  • Supports environmental compliance by minimizing waste heat emissions.
  • Decreases maintenance time with easy-access design and construction.

General


Applications
Salad,Treats,Tortillas,Snacks,Fruit snacks,Cheese,Taco,Potato chips,Potato products,Legume snacks,Seafood,Cannabis,Tea,Plantain,Extruded,Tostada shells,Candy,Pasta,Pellet snacks,Pet food,Banana chips,Fruit,Tortilla chips,Nuts,Corn chips,Bakery foods,Cereal,Fabricated/stacked chips,Meat,Confectionery,Coffee,Vegetables,Poultry,Prepared foods,French fries,Pharmaceutical
End products
Green tea,Spaghetti,Vitamins,Dog kibble,Cannabis edibles,Potato wedges,Tacos,Corn flakes,Battered chicken,Curly fries,Chicken nuggets,Cheese cubes,Pringles,Fruit leather,Granola bars,Fish flakes,Salads,Fruit slices,Lentil snacks,Straight-cut fries,Chocolate candies,Pea crisps,Penne pasta,Supplements,Crinkle-cut fries,Black tea,Gummies,Flour tortillas,Fried fish fillets,Bakery bread loafs,Corn tortillas,Cashews,Almonds,Plantain chips,Diced vegetables
Steps before
Potato receiving,Potato handling,Potato unloading,storage,Potato preparation,Corn cooking,soaking,Conditioning
Steps after
Packaging,Product cooling,Seasoning,Palletizing
Input ingredients
fryer exhaust heat,potato,oil
Output ingredients
usable energy,french fries,potato chips,hot make-up water
Market info
Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.

Technical Specifications


Heat Recovery Efficiency
High
Automation
PLC-controlled
Customization Options
Variety of sizes / Custom designs
Application Type
HVAC,equipment operation,sanitation
Energy Conversion Type
Fryer exhaust to usable energy
Applicable Products
Potato chips,French fries

Operating Characteristics


Batch vs. continuous operation
Inline Continuous
Energy efficiency
Converts wasted fryer exhaust heat into usable energy

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Customizable size
Control panel type
PLC interface
Discharge method
Variable discharge

Custom Options


Heat exchanger type
Horizontal / Booster / KleenHeat®
Control system
Custom designs available
System size
Variety of sizes