Continuous dough dividing and portioning system
Achieve precise dough portions and enhance product quality with high-speed cutting and dividing, ensuring consistent weights and flexibility in shaping—ideal for high-output bakery and food processing lines focused on efficiency and reliability.
Divides and Cuts Dough Precisely
The SE 442-1 Cutting Unit from Handtmann Maschinenfabrik is designed for seamless integration in food and bakery production lines. It employs a continuous oil-free rotary cutter to achieve precise dough portioning with high weight accuracy, processing up to 10,000 pieces per hour. Suitable for products like mixed wheat bread and brioche, it ensures gentle dough handling, minimizing imperfections and enhancing product quality. The machine features separate control of blade and conveyor belt speeds, allowing for adaptable deposition and orientation to suit downstream processes. Built with a hygienically designed, mobile framework, it supports easy cleaning with full jet water capability, making it ideal for maintaining excellent hygiene standards. Configurable with various forming inserts, the SE 442-1 meets the versatile needs of industrial bakeries, food processors, and high-output dough production, supported by specialized engineering and customizable solutions.
Benefits
- Ensures precise portioning with high weight accuracy, minimizing product give-away and optimizing material usage.
- Enhances product quality with an oil-free cutting process, reducing imperfections such as oil pockets.
- Adapts to diverse production needs with customizable forming inserts for various product shapes and sizes.
- Facilitates easy cleaning and hygiene maintenance with a mobile design and jet water cleaning capability.
- Boosts production efficiency by seamlessly integrating with existing production lines, optimizing downstream operations.
- Applications
- Sausage and meat products,Baked goods,Soups,Sauces,Combined products,Vegan and meat substitute,Salads,Pet food,Confectionery,Vegetarian,Stews,Fish and seafood,Dairy products
- End products
- Pizza dough pieces,Toast,Mixed wheat bread,Unmoulded white breads,Brioche
- Steps before
- Mixing,Emulsification
- Steps after
- Packaging,Product handling,Sterilization
- Input ingredients
- dough,mixed wheat bread dough,pizza dough,toast dough,unmoulded white bread dough,brioche dough
- Output ingredients
- dough pieces,portions,divided dough,cut dough,formed dough pieces
- Market info
- Handtmann is known for its engineering expertise in providing high-quality, tailor-made processing solutions, particularly in the food industry, with a strong reputation for innovation, reliability, and technical support in portioning and filling equipment.
- Portioning speed
- Up to 10,000 pieces/hour
- Portion size
- Up to 600 g
- Conveyor belt speed
- Controlled separately
- Blade speed
- Controlled separately
- Dough dividing capacity
- 8,000 portions/hour
- Weight accuracy
- High precision
- Dough diameter
- 30 mm to 95 mm
- Performance rate
- Up to 200 portions/min
- Conveyor belt extension
- 500 mm
- Hygienic design
- Full jet water cleaning
- Mobility
- Mobile (with wheels)
- Automation level
- Servo-driven
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Manual / Full jet water cleaning
- Energy efficiency
- High due to oil-free operation
- Portion size flexibility
- Achieved with different forming inserts
- Product handling capability
- Mobile with wheels
- Production speed
- Up to 10,000 pieces/hour
- Weight accuracy
- High-precision vane cell feed system
- Cleanability
- Hygienic design for jet water cleaning
- Biological compatibility
- Oil-free dough dividing
- Density/particle size
- 30 mm to 95 mm diameter
- CE marking
- Yes
- FDA materials
- Yes
- Machine footprint
- Compact,mobile on wheels
- Discharge method
- Conveyor belt
- Cutting Unit
- Rotary cutter with servo-driven blade
- Forming inserts
- Up to 200 portions/min
- Forming inserts
- Different portion sizes and product shapes
- Blade control
- Separate speed control for blade and conveyor belt
- Conveyor belt extension
- 500 mm
- Modular compatibility
- Upstream and downstream systems