Automated process management system for industrial extrusion
In extrusion-based manufacturing, maintaining precise control over various parameters like temperature, pressure, and flow rate is crucial. Any deviation can affect product quality and lead to increased downtime and waste.
Manage extrusion processes in real-time
The Wenger Automated Process Management (APM) system is designed for real-time control and monitoring of extrusion processes. It includes control cabinets and HMI screens, providing alarm handling, formula management, and trending. The system uses PLC programs from Allen Bradley for real-time control and pre-programmed sequences for automatic startup, shutdown, and cleanout. Operators can adjust processing conditions and receive alerts for off-spec processing conditions. The APM system also allows monitoring of density control, mix intensity, steam mixing, extruder operations, and more. It features integrated safety with zone control, ensuring safe manual interventions. Data logging and reporting functions ensure traceability and help identify focus areas for process improvement. Installation is simplified with pre-plumbed and pre-wired modules for faster commissioning. Applications range across food, pet food, aquatic feed, and industrial sectors.
Benefits
- Interactive HMI screens for easy monitoring
- Supports up to 10,000 formulas for product variation
- Real-time data logging for traceability
- Integrated safety zones for personnel protection
- Pre-wired installation modules for quick setup