Automatic tray sealer for high-speed food packaging
Optimize your production line with a high-capacity tray sealing solution that reduces labor costs and enhances packaging versatility, ensuring your products stay fresh and visually appealing.
Seals Trays with Heat and Modified Atmosphere
The Proseal GT5eXTwin Tray Sealer is an advanced high-speed sealing solution, delivering reliable performance for food manufacturers and packaging industries. Designed for seamless integration into your production line, this twin-lane, linear system efficiently handles a range of sealing operations, including heat sealing, vacuum, and Modified Atmosphere Packaging (MAP). Capable of sealing up to 168 vacuum gas packs per minute with a 14-impression tool, it supports applications across diverse food and pharmaceutical sectors, from infant formula to ready meals. Energy efficiency is maximized with the Eseal® electric seal system, cutting energy use by 92%. Flexible and modular, it accommodates interchangeable sealing options, ensuring you stay ahead of packaging trends. Built with hygienic construction and wash-down protection, it also features five-minute tool changeovers for swift, contamination-free maintenance. The Proseal GT5eXTwin also offers eWON and I-film systems for remote monitoring and intelligent film management, providing comprehensive support for operational sustainability and quality control.
Benefits
- Increases production speed with ProMotion continuous motion tray infeed system, minimizing operational delays.
- Reduces energy costs by 92% through the Eseal® efficient electric sealing system.
- Enhances flexibility with the ability to perform various sealing styles, accommodating future packaging trends.
- Simplifies maintenance with quick-release conveyors and five-minute tool changeovers.
- Ensures hygienic operation with food industry-approved construction and wash-down protection.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Facial moisturizers,Blister-packed pills,Vinaigrette bottles,Infant formula,Olive oil bottles,Spice sachets,Pre-packed turkey sandwiches,Pasta sauces,Dry dog food,Almond milk,Tofu slices,Frozen fish fillets,Croissants,Fruit salad trays,Chicken breast trays,Yogurt pots,Lasagna ready meals,Mixed nut pouches,Chocolate pralines,Canned tomato soup
- Steps before
- Tray de-nesting,Filling,Weighing,Labeling
- Steps after
- Packing,Film coding and printing,Quality inspection,Logistics and distribution
- Input ingredients
- pre-formed trays,food categories,Film reel,packaging materials,Fish and Seafood,Pork,Red Meat,Poultry,Soft Fruit,Fresh Produce,Ready Meals,Desserts
- Output ingredients
- sealed trays,packaged food products,tray-sealed items,Vacuum Gas packs,Skin packaging,MAP packaging,VMAP packaging,packaged Fish and Seafood,packaged Pork,packaged Red Meat,packaged Poultry,packaged Soft Fruit,packaged Fresh Produce,packaged Ready Meals,packaged Desserts
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Speed
- 168 Vacuum Gas packs per minute
- Capacity
- 14-impression tool
- Tray Width
- Up to 400mm wide
- Heat Seal Style
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Automation
- Fully automatic production line
- Tool Changeover Time
- Five minutes
- Energy Efficiency
- 92% reduction in energy consumption
- Seal Force
- Eseal® energy efficient electric seal system
- Infeed System
- ProMotion high accuracy continuous motion
- Conveyor Type
- QR Conveyors with quick release belts
- Options,Models
- eWON,I-film,ProTect
- Automation level
- Fully automatic
- Flexibility
- Multi-seal type capability
- Tool changeover time
- Five minutes
- Trays acceptance
- Randomly spaced trays
- Integration
- Compatible with auxiliary equipment
- Production speed
- 168 packs per minute
- Energy efficiency
- 92% reduction in energy consumption
- Portability
- Fully portable and castor mounted
- Cleaning
- Hygienic construction and wash-down protection
- Sealing system
- Eseal® energy efficient electric seal system
- Abrasion Resistance
- High
- Corrosive Resistance
- High
- Cleanability
- Food-grade Hygienic Construction
- Biological Compatibility
- Food-safe Materials
- Compact footprint
- Fully portable and castor mounted
- Control panel type
- Simple design and operation
- Discharge method
- Designed to accept randomly spaced trays from any conveyor
- Machine footprint
- Large-capacity,twin-lane or extra-wide single-lane format
- Tray size capability
- Up to 400mm wide
- Heat Seal Style
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Conveyor Integration
- Random tray acceptance
- Inboard Cut Option
- Form,fill and seal presentation
- Control Integration
- Denesters,fillers,multi-head weighers,laser coders,labelers
- Closure Cut
- Maximizing throughput,reducing waste
- Operation Format
- All around seal only (No Cut)
- Machine Connection System
- eWON for real-time data and remote setup
- Film Monitoring
- I-film intelligent film reel monitoring