Dilute-phase conveying solution for powder handling
Efficiently transfer powders and granules with robust leak containment while preserving product integrity, ideal for high-speed, continuous operations that demand precision in dosing and filtration.
Transports and Separates Powders and Granules Efficiently
The Dilute-Phase Conveying System from Daniatech offers an efficient solution for transporting powders and granules across various industries such as dairy, food, and personal care. Utilizing both vacuum and pressure conveying technologies, this system ensures continuous, high-speed operation while maintaining product quality. The vacuum mechanism operates under atmospheric pressure, minimizing product heat exposure and enhancing cleanliness, making it suitable for ATEX-regulated environments. In contrast, the pressure system excels at longer distances, providing higher capacities with options for cooling and dehumidification. Designed for applications like conveying and separation, the system efficiently manages materials like xanthan gum solutions and cornflour slurries, with transport velocities between 20-30 m/s. Available with stainless steel construction for enhanced corrosion resistance, it integrates seamlessly into your processing line while offering ease of maintenance with features like CIP systems and airlock hopper configurations. Additionally, Daniatech supports customization tailored to your production needs, alongside engineering support for optimal integration.
Benefits
- Enhances operational efficiency with continuous, high-speed conveying.
- Maintains product integrity without heating, vital for sensitive materials.
- Improves safety and compliance with superior leak containment for ATEX environments.
- Reduces maintenance efforts and downtime with easy-to-clean CIP systems.
- Supports long-distance material transport, ideal for large-scale operations.
- Applications
- Personal care,Soups,Plant-based beverages,Sauces,Hummus,Pet food,Syrups,Hydrocolloids,Confectionary,Liquid batters,Condiments,Starches,Biotech,Mayonnaise,Concentrates,Juices,Soft drinks,Dairy
- End products
- Pancake batter,Chocolate truffles,Alfredo sauce,Tomato soup,Cornstarch slurry,Oat milk,Xanthan gum solution,Maple syrup,Enzyme solutions,Shampoo base,Chicken-flavored dog kibble,Spicy mustard,Cola syrup,Orange juice concentrate,Roasted garlic hummus,Cottage cheese,Vegan mayonnaise
- Steps before
- Bigbag Discharge,Dense-Phase Conveying,Weighing and Dosing,Delumping
- Steps after
- Inline Sifting,Magnetic Detection,Cyclone Separation,Silo Storage
- Input ingredients
- bulk materials,powder,air,atmopsheric air,vacuum air
- Output ingredients
- conveyed bulk materials,separated powder,clean air
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Capacity
- 0.1 – 10 ton/h
- Transport velocity
- 20 – 30 m/s
- Transport distance
- up to 100 m
- Operating pressure (Pressure system)
- above 1 bar
- Operating pressure (Vacuum system)
- 500 mbar vacuum
- Automation
- Pressure transmitter for blockage protection
- Air intake
- Filter,HEPA-filter option
- Piping
- Stainless steel pipe transport line
- Leak containment
- Superior in vacuum systems
- Product flow
- Gentle flow with airlock systems
- ATEX consideration
- Designed for cleanliness and ATEX
- Working Mechanism
- Vacuum / Pressure
- Integrated Steps
- Air filtering and separation
- Batch vs. Continuous Operation
- Continuous
- Leak Containment
- High containment
- Product Heating
- Minimal (Vacuum System)
- Automation Level
- PLC / SCADA
- Handling Cleanliness
- High cleanliness demand
- ATEX Consideration
- Yes
- Airflow Velocity
- 20–30 m/s
- Transport Distance
- Up to 100 m
- Density/particle size
- 0.1 – 10 ton/h
- Heat Sensitivity
- Yes
- Viscosity
- Low to medium
- Abrasion Resistance
- Low abrasiveness
- Transport line material
- Stainless steel
- Feed method
- Airlock / Rotary valve / Screw feeder
- Air intake
- Filter / HEPA-filter,cooling,dehumidification
- Air pump
- With silence damper
- Weighing and dosing equipment
- Available
- Transport line
- Stainless steel pipe,elbows,2-way valves,flexible connection
- Reinforced bends
- Available
- Additional equipment
- Inline sifter,magnetic detection,separation
- ATEX
- Available