Powder induction system for efficient liquid powder mixing
Achieve precise and dust-free powder incorporation into liquids, enhancing safety and reducing product loss in your production line through advanced mixing and emulsification processes.
Induces and Blends Powders with Liquids
The Powder Induction Mixing System by A&B Process Systems excels in integrating powders into liquids, eliminating dust, and reducing safety risks. Designed for applications ranging from coffee and tea to pharmaceuticals, it efficiently handles infant formula, emulsions, and powdered spices. Featuring high-speed and continuous operations, this system supports automation with load cell batching. Constructed with stainless steel options, it ensures corrosion resistance and meets hygiene standards with a Clean-In-Place system. Capable of handling multiple tanks, it integrates seamlessly into existing production lines, making it a versatile solution for diverse industries.
Benefits
- Reduces product loss with efficient powder-liquid integration.
- Enhances workplace safety by minimizing dust exposure.
- Optimizes production efficiency with high-speed continuous operation.
- Ensures quick cleaning with CIP system, cutting downtime.
- Supports diverse applications, from food to pharmaceuticals, with modular design.
- Applications
- Personal care,Beverages,Soups,Sauces,Ready meals,Pet food,Dairy alternatives,Coffee,Oils,Pharmaceutical,Dressings,Seasonings,Baby food,Tea,Dairy,Juices
- End products
- Espresso powder,Ranch dressing,Chicken soup base,Dog kibble,Curry powder mix,Infant formula,Sports drinks,Fish oil capsules,Cream cheese,Olive oil emulsions,Shampoo base,Lactose-free milk,Tomato sauce,Orange juice concentrate,Herbal tea blends,Microwaveable pasta dish
- Steps before
- Drying,Grinding,Weighing
- Steps after
- Packing,Sterilization,Coating
- Input ingredients
- powders,vitamin dispersions,modified food starch,sugar,salt,spices,whey solids,milk solids,ice cream mixes,powdered cheese,powdered eggs,yogurt pre-mix,milk powder
- Output ingredients
- emulsified liquids,blended Newtonian fluids,whipped toppings,dressings,sauces,pastes
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Mixing Technology
- High-speed emulsification
- Dust Control
- Dust-free environment
- Automation
- Process automation with load cell batching or loss-in-weight controls
- Seal Type
- Double mechanical sanitary,dry running seals
- Tank Design
- 3-A design pedestal mount
- Agitation
- Sweep and scraped surface agitation
- Bag Handling
- Bag dump stations and bulk bag unloaders
- Temperature Control
- Temperature and level sensors
- Vacuum System
- Pneumatic vacuum pumps
- Cleaning System
- Clean-In-Place (CIP) sprayball assembly
- Tank Access
- Tank access platforms
- Dust Control
- Dust free environment
- Powder Loss Reduction
- Minimized powder loss
- Mixing Efficiency
- High-speed emulsification
- Automation Level
- Process automation
- Batch vs. Continuous Operation
- Batch / Inline Continuous
- Ergonomics
- Ergonomic and efficient design
- Cleaning Method
- Clean-In-Place (CIP)
- Safety Features
- Reduces safety hazards
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Powder type
- Vitamin dispersions,modified food starch,whipped toppings,etc.
- Product Sensitivity
- Heat sensitivity
- Tank shape
- Cone bottom
- Control panel type
- HMI with touchscreen