Case packer for diverse food products
Optimize your packaging line with this versatile case packer, capable of handling a wide array of product types while ensuring efficient, high-speed automation for seamless integration into existing systems.
Automates Case Packing for Varied Product Formats
The Elematic series from Syntegon offers versatile case packers engineered for the pharmaceutical and food industries. Capable of handling a broad spectrum of product formats—from ampoules and syringes to snacks and confectionery—these machines provide seamless automation and integration into existing lines. With wraparound, sideload, and topload options, the Elematic case packers accommodate continuous and high-speed operations, ensuring both flexibility and efficiency. Their PLC-controlled systems and optional automated format changeovers optimize throughput while reducing downtime. The machines are designed to work with various packaging materials, including recycled and alternative fibers, meeting sustainability goals. Compliance with industry standards ensures these packers are suitable for stringent operational environments. Maintenance is straightforward, aided by ergonomic design and toolless changeovers, keeping operations smooth and scalable.
Benefits
- Enables quick format changeovers, improving operational agility and reducing downtime.
- Integrates easily into existing systems, enhancing production line efficiency.
- Handles sustainable materials, aligning with environmental goals.
- Reduces energy and glue usage by up to 40%, cutting operational costs.
- Offers ergonomic design for ease of operation and maintenance.
- Applications
- Cookies and crackers,Personal care products,Chocolate,Snacks,Pet food,Confectionery,Cheese,Cereals,Bakery products,Home,Toys and games,Pharmaceuticals
- End products
- Fruit granola,Soy crisps,Syringes,Rye crackers,Cheese slices,Shampoo containers,Toy bricks,Vials,Puzzle pieces,Ampoules,Potato chips,Chocolate bars,Cartridges,Tablet blisters,Pet kibble,Licorice,Body wash bottles
- Steps before
- Product Grouping,Cartoning,Primary Packaging
- Steps after
- Transportation,Display Preparation,Retail Stocking
- Input ingredients
- chocolate,confectionery,cookies,crackers,bakery products,cereals,snacks,cheese,pet food,home care products,personal care products,toys and games,licorice bags,Toblerone chocolate
- Output ingredients
- RSC cases,wrap around cases,shelf-ready packaging,trays,hood cases,secondary packaging,tertiary packaging
- Market info
- Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.
- Automation
- Automated format changeovers
- Case length
- 120 mm/4.7” – 600 mm/23.6”
- Case width
- 60 mm/2.3” – 400 mm/23.6”
- Case height
- 60/30 mm/2.3”/1.2“ – 300 mm/11.8”
- Output
- Up to 25 - 40 cases/min
- Infeed
- Up to 400 - 600 products/min
- Material
- Corrugated board/Solid board/combined
- Energy Efficiency
- Saves around 10% of energy
- Glue Usage
- Reduces glue usage by up to 40%
- Format range
- Capable of up to 100 different case styles
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Changeover time
- Quick and reproducible
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Case packer design type
- Top load / Side load / Wraparound
- Format changeovers
- Optionally automated
- Control panel type
- Mobile HMI Interfaces
- Material compatibility
- Recycled / Alternative packaging materials
- Material
- Corrugated board / Solid board
- Case design options
- Over 100 different designs
- Format range
- Large format range
- Case style
- Tray / Wraparound / Complex Tray and Hood
- Blank length
- 140 mm/5.5" - 900 mm/35.4"
- Blank width
- 160 mm/6.3” - 1,200 mm/47.2”
- Case length
- 120 mm/4.7” - 600 mm/23.6”
- Case width
- 60 mm/2.3” - 400 mm/23.6”
- Case height
- 60 mm/2.3” - 300 mm/11.8”
- Maximum weight
- 25 kg/55 lb
- Control panel type
- Mobile HMI interfaces
- Discharge method
- Toolless format changeovers
- Format changeover type
- Automated/Guided
- Material compatibility
- Recycled/Alternative materials
- Integration possibilities
- Vertical/Horizontal packing systems
- Ergonomic design features
- Open design for accessibility
- Case format types
- Tray,wraparound,tray and hood