Horizontal case packing and tray loading

Enhance your packaging line efficiency with a highly adaptive system that seamlessly automates high-speed case and tray loading, reducing manual handling and streamlining the entire packing process.

Packs and Loads Cases and Trays

The Spider 100 Case Packer from Blueprint Automation is a state-of-the-art robotic horizontal case and tray loading system that automates the handling and collation of solid products such as bread rolls and ice cream tubs. Utilizing BPA’s patented SmartTrak system, this machine ensures high-speed, precise pre-collation, and reliable picking and placing operations. Designed for applications in industries like bakery, dairy, and frozen foods, it seamlessly integrates into your existing production line with manual or automated case and tray introduction.

The Spider 100 ensures a robust performance with its ergonomic, open design, enhancing accessibility and process overview while minimizing maintenance. Capable of meeting diverse operational needs with simple changeovers, this system is built with high-quality components for durability and continuous operation. It’s an ideal solution for food and beverage manufacturers looking to optimize their packaging processes with increased speed and efficiency.

Benefits

  • Enhances operational efficiency with high-speed automation and precise handling.
  • Minimizes downtime with quick and easy changeovers for diverse production needs.
  • Increases production line flexibility by accommodating manual and automated case/tray loading.
  • Boosts reliability and maintenance convenience with robust construction and open design.
  • Improves packaging process adaptability with patented SmartTrak system for precise collation.

General


Applications
Frozen,Snacks,Pet food,Bakery,Confectionery,Fresh produce,Dryfood,Ice cream,Dairy
End products
Powdered milk,Bread rolls,Dog food kibbles,Pretzel snacks,Ice cream tubs,Frozen peas,Chocolate bars,Cheese blocks,Canned vegetables
Steps before
Primary Packaging,Bag Handling,Product Control
Steps after
Shipping,Distribution,Retail Preparation
Input ingredients
bags,individual items,products
Output ingredients
cases,trays,secondary containers
Market info
BluePrint Automation is known for designing and manufacturing innovative packaging automation systems, specializing in end-of-line robotic case packing solutions for various industries, enhancing operational efficiency and product handling with a strong reputation for quality and innovation.

Technical Specifications


Automation
High-speed robotic platform
Pick,Placement Accuracy
High accuracy with full product control
Collation System
High-speed SmartTrak pre-collation
Handling Performance
On-the-fly picking and placing vertically and horizontally
Changeover Time
Significantly simplified for quick adaptation
Transport System
Smart transport system matching customer layout

Operating Characteristics


Automation level
Full automation
Changeover time
Minimal due to smart construction
Batch vs. continuous operation
Inline Continuous
Cleaning method
Manual
Ergonomic design
Yes
Customization
Dedicated handling parts

Material Compatibility


Corrosive Resistance
Resistant to acids/alkalis
Abrasion resistance
Suitable for high-impact materials
Cleanability
Meets hygienic design standards
Durability in freezing conditions
Operates at subzero temperatures
Compatibility with food-grade materials
FDA-compliant materials

Physical Characteristics


Machine footprint
Compact,adaptable to layout
Control panel type
Ergonomic,accessible design
Discharge method
Manual or automatic pre-erected
Construction material
High quality components
Changeover adaptability
Significantly simplified

Custom Options


Control panel type
Ergonomic,open design
Integration possibilities
Adaptable to customer layout
Handling parts customization
Dedicated handling parts for specific applications
Changeover capability
Smart construction for simplified changeovers