Dough kibbler for bakery production

Effortlessly transform large batches of dense dough into uniform, manageable pieces with this advanced kibbler, enhancing efficiency and precision in your product preparation process.

Cuts and Conveys Dough for Efficient Processing

The Shaffer Dough Kibbler is essential for bakeries, food processing companies, and pet food producers looking to streamline dough handling operations. This equipment utilizes rotating tine cutters to effectively break down dryer dough, such as masa and rotary-molded dough, into manageable, uniform chunks for subsequent processing stages. Designed with a robust stainless steel tubular frame and live bottom conveyor system, the Kibbler ensures consistent feeding and processing with capacities of up to 15,000 pounds per hour. Its versatile design accommodates variations in batch size and integrates seamlessly into both batch and continuous operations. Featuring UL, cUL, BISSC, ANSI, USDA, and CE compliance, it adheres to high industry standards for safety and quality. The NEMA 4X enclosures and stainless steel hopper ensure durability and ease of maintenance, while optional features such as flighted conveyors and integrated controls offer tailored solutions to meet specific production needs.

Benefits

  • Enhances production efficiency by seamlessly integrating into both batch and continuous lines.
  • Reduces labor and maintenance costs with durable stainless steel construction and easy wash-down design.
  • Improves product consistency and quality through uniform dough chunking.
  • Increases safety with comprehensive compliance to industry standards.
  • Offers flexibility with customizable options to meet specific production demands.

General


Applications
Cookies,Biscuits,Masa,Pet food,Crackers
End products
Digestive biscuits,Water crackers,Shortbread cookies,Kibble dog food,Tortilla masa
Steps before
Mixing,Dough Preparation
Steps after
Downstream Processing,Feeding into Processing Equipment,Baking,Packaging
Input ingredients
dough,dryer dough,corn masa,cracker dough,rotary-molded dough
Output ingredients
kibbled dough chunks,small dough pieces
Market info
Shaffer is known for designing and manufacturing industrial mixing equipment, primarily for the baking industry, including dough mixers and processing systems. They are recognized for their expertise in creating customized solutions that enhance efficiency and meet specific customer needs.

Technical Specifications


Production Rate
Up to 7000 lb/hr
Batch Capacity
Less than 600 lbs,600 to 1,600 lbs,More than 1,600 lbs
Hopper Size
600 to 3200 lbs capacity
Model Capacity
6600 lb to 3200 lb
Model Volume
21.2 cu ft to 94.8 cu ft

Operating Characteristics


Working Mechanism
Rotating tine cutters
Batch vs Continuous Operation
Batch
Automation Level
Integrated with Mixer Controls
CIP/SIP
Designed for Wash Down
Cleaning Method
NEMA 4X Enclosures
Production Rate
Up to 15,000 lb/hr
Conveyor Type
Live Bottom Conveyor
Conveyor Belting
Neoprene Food-grade

Material Compatibility


Abrasion resistance
Suitable for dry dough and rotary-molded dough
Biological compatibility
Food-grade materials compliant
Corrosive resistance (e.g. acids)
Stainless steel construction
Cleanability
Designed for wash down

Product type Characteristics


Abrasiveness
Low/Medium/High
Heat sensitivity
Yes/No
Viscosity
500–2000 cps

Physical Characteristics


Footprint
Variable based on hopper size
Construction Material
Stainless Steel
Hopper Size
600 to 3200 lb dough capacity
Frame Type
Heavy Duty Stainless Steel Tubular Frame
Mobility
Mounted on casters
Conveyor Type
Stainless steel slider bed style conveyor
Conveyor Belting
Positively driven neoprene food-grade belting

Custom Options


Hopper size
600 to 3200 pound dough capacity
Frame type
Heavy Duty Stainless Steel Tubular Frame mounted on casters
Conveyor type
Live Bottom Conveyor with stainless steel slider bed style