Dough kibbler for bakery production
Effortlessly transform large batches of dense dough into uniform, manageable pieces with this advanced kibbler, enhancing efficiency and precision in your product preparation process.
Cuts and Conveys Dough for Efficient Processing
The Shaffer Dough Kibbler is essential for bakeries, food processing companies, and pet food producers looking to streamline dough handling operations. This equipment utilizes rotating tine cutters to effectively break down dryer dough, such as masa and rotary-molded dough, into manageable, uniform chunks for subsequent processing stages. Designed with a robust stainless steel tubular frame and live bottom conveyor system, the Kibbler ensures consistent feeding and processing with capacities of up to 15,000 pounds per hour. Its versatile design accommodates variations in batch size and integrates seamlessly into both batch and continuous operations. Featuring UL, cUL, BISSC, ANSI, USDA, and CE compliance, it adheres to high industry standards for safety and quality. The NEMA 4X enclosures and stainless steel hopper ensure durability and ease of maintenance, while optional features such as flighted conveyors and integrated controls offer tailored solutions to meet specific production needs.
Benefits
- Enhances production efficiency by seamlessly integrating into both batch and continuous lines.
- Reduces labor and maintenance costs with durable stainless steel construction and easy wash-down design.
- Improves product consistency and quality through uniform dough chunking.
- Increases safety with comprehensive compliance to industry standards.
- Offers flexibility with customizable options to meet specific production demands.
- Applications
- Cookies, Biscuits, Masa, Pet food, Crackers
- End products
- Digestive biscuits, Water crackers, Shortbread cookies, Kibble dog food, Tortilla masa
- Steps before
- Mixing, Dough Preparation
- Steps after
- Downstream Processing, Feeding into Processing Equipment, Baking, Packaging
- Input ingredients
- dough, dryer dough, corn masa, cracker dough, rotary-molded dough
- Output ingredients
- kibbled dough chunks, small dough pieces
- Market info
- Shaffer is known for designing and manufacturing industrial mixing equipment, primarily for the baking industry, including dough mixers and processing systems. They are recognized for their expertise in creating customized solutions that enhance efficiency and meet specific customer needs.
- Production Rate
- Up to 7000 lb/hr
- Batch Capacity
- Less than 600 lbs, 600 to 1, 600 lbs, More than 1, 600 lbs
- Hopper Size
- 600 to 3200 lbs capacity
- Model Capacity
- 6600 lb to 3200 lb
- Model Volume
- 21.2 cu ft to 94.8 cu ft
- Working Mechanism
- Rotating tine cutters
- Batch vs Continuous Operation
- Batch
- Automation Level
- Integrated with Mixer Controls
- CIP/SIP
- Designed for Wash Down
- Cleaning Method
- NEMA 4X Enclosures
- Production Rate
- Up to 15, 000 lb/hr
- Conveyor Type
- Live Bottom Conveyor
- Conveyor Belting
- Neoprene Food-grade
- Abrasion resistance
- Suitable for dry dough and rotary-molded dough
- Biological compatibility
- Food-grade materials compliant
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Cleanability
- Designed for wash down
- Abrasiveness
- Low/Medium/High
- Heat sensitivity
- Yes/No
- Viscosity
- 500–2000 cps
- Footprint
- Variable based on hopper size
- Construction Material
- Stainless Steel
- Hopper Size
- 600 to 3200 lb dough capacity
- Frame Type
- Heavy Duty Stainless Steel Tubular Frame
- Mobility
- Mounted on casters
- Conveyor Type
- Stainless steel slider bed style conveyor
- Conveyor Belting
- Positively driven neoprene food-grade belting
- Hopper size
- 600 to 3200 pound dough capacity
- Frame type
- Heavy Duty Stainless Steel Tubular Frame mounted on casters
- Conveyor type
- Live Bottom Conveyor with stainless steel slider bed style