High-speed tray sealer for food packaging
Streamline your packaging process with high-speed tray sealing, reducing labor costs while enhancing production efficiency in sealing and modified atmosphere packaging for various food and consumer products.
Seals Trays with Modified Atmosphere Packaging
The Proseal GT5s Tray Sealer from Proseal offers an automatic, high-speed in-line sealing solution designed to deliver unmatched efficiency in tray sealing applications. It features a user-friendly, rapid-changeover tool system that processes up to 160 atmospheric packs per minute, making it ideal for high-volume operations. This equipment is particularly well-suited for industries such as food, pharmaceutical, and personal care, sealing end products ranging from pureed baby food and croissants to chicken breast fillets and blister pack tablets.
The GT5s system integrates seamlessly with existing production lines, accepting randomly spaced trays and offering optional ‘free-flow’ gas flush Modified Atmosphere Packaging (MAP) for extended shelf life. It conserves energy significantly with the Eseal® system, which increases sealing force while reducing energy consumption by 92%. For added efficiency, the ProMotion system enhances production speeds through its high-accuracy continuous motion tray infeed.
Made from food-industry-approved hygienic materials, the GT5s is designed with wash-down protection for easy maintenance. It also offers flexibility with optional integrations for peripheral equipment like de-nesters and labelers, ensuring comprehensive process automation. The system supports full customization, including remote data support with eWON connectivity and film monitoring through the i-film system, enhancing operational efficiency. Additionally, service options, lease, and rental agreements are available to suit various business needs.
Benefits
- Increases production speed with up to 160 packs per minute capacity.
- Cuts operational costs with a 92% reduction in energy consumption.
- Offers flexible line integration with customizable configurations and automation options.
- Extends product shelf life using optional Modified Atmosphere Packaging (MAP).
- Ensures easy maintenance and hygiene with quick-release, wash-down capable components.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Olive oil bottles,Ranch dressing cups,Pre-packaged ham sandwiches,Chicken breast fillets,Chocolate truffles,Apple slices,Face cream jars,Cheese slices,Salmon fillets,Tomato sauce jars,Croissants,Tofu blocks,Blister pack tablets,Roasted almonds,Barbecue seasoning packets,Almond milk cartons,Kibble packaging,Chicken noodle soup,Lasagna trays,Beef steaks,Pureed baby food
- Steps before
- Portioning,Weighing,Filling,Multi-head Weighing,De-nesting
- Steps after
- Packing,Labeling,Coding,Printing
- Input ingredients
- trays,food products,soft fruit,fresh produce,fish and seafood,pork,red meat,poultry,ready meals,desserts
- Output ingredients
- sealed trays,atmospheric packs,modified atmosphere packaging (MAP) packs,hermetic shrink packs
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Speed
- Up to 160 packs/min
- Capacity
- Extra-large capacity
- Automation
- Automatic inline system
- Tool Changeover Time
- Two-minute tool changeover
- Energy Efficiency
- 92% reduction in energy consumption
- Seal Force
- Massive increase with Eseal® system
- Tray Acceptance
- Can accept randomly spaced trays from any conveyor
- Gas Flush
- Optional 'free-flow' gas flush MAP
- Construction
- Hygienic construction with wash-down protection
- Portability
- Fully portable and castor mounted
- Infeed System
- ProMotion high accuracy continuous motion tray infeed system
- Conveyor System
- QR Conveyor system with modular quick release belts
- Film Reel Monitoring
- I-film intelligent film reel monitoring system
- Login System
- ProTect contactless machine login
- Seal Methods
- Atmospheric,Gas Flush,Hermetic Shrink
- Oxygen Gas Flush
- High Oxygen (O2) gas flush
- Cut Method
- Close Cut,Inboard Cut (IC)
- Energy Consuming Element
- Hot Rod seal tool-heating element
- Optional Control Integration
- Integration of peripheral equipment
- Automation level
- Fully automatic
- Changeover time
- 2 minutes
- CIP/SIP
- Wash-down protection
- Cleaning method
- Simple design for easy cleaning
- Energy efficiency
- 92% reduction in energy consumption
- Batch vs. continuous operation
- Inline continuous
- Food category suitability
- Fish,Seafood,Pork,Red Meat,Poultry,Soft Fruit,Fresh Produce,Ready Meals,Desserts
- Production speed
- Up to 160 packs per minute
- Tool changeover time
- Two-minute
- Sealing styles
- Atmospheric,Gas Flush,Hermetic Shrink
- Cleanability
- Food industry approved hygienic construction
- Corrosive resistance (e.g. acids)
- Hygienic construction with wash-down protection
- Biological compatibility
- Suitable for all relevant food categories
- Durability
- Robust design for high-speed operation
- Tray size and shape
- Various
- Material type
- Plastic,Board
- Sealing type
- Atmospheric,Gas Flush,Hermetic Shrink
- Product types compatible
- Fish,Seafood,Pork,Red Meat,Poultry,Soft Fruit,Fresh Produce,Ready Meals,Desserts
- Packaging method
- Modified Atmosphere Packaging (MAP)
- Discharge method
- Integrated with other line equipment
- Machine Footprint
- Extra-large capacity,high-speed,in-line
- Portability
- Fully portable and castor mounted
- Tool Changeover Time
- Two-minute
- Conveyor System
- QR modular conveyor with quick release belts
- Tool Changeover Time
- Two-minute
- Portability
- Fully portable and castor mounted
- Conveyor System
- QR modular conveyor system
- Gas Flush Option
- Free-flow gas flush MAP
- Control Integration
- Peripheral equipment integration
- Machine Connection System
- eWON
- Film Monitoring System
- I-film
- Contactless Login System
- ProTect
- Conveyor Usage
- Straight through conveyor option
- Seal Options
- All around seal only
- Cut Options
- Close Cut,Inboard Cut
- Film Coding and Printing
- Available
- Optional Control Integration
- De-nesters,fillers,weighers,coders,labelers
- Seal Element
- Hot Rod - tool-heating element
- Operation Modes
- Sale,Lease Purchase,Rental