Flowpacker for packaging products in flowpacks

Optimize your flowpack packaging line with a preconfigured solution that accommodates multiple product formats, ensuring high sealing quality and precise product handling.

Packages and Seals Solid Products in Flowpacks

The Lightline Flowpacker from Schubert Group is a pre-configured flow packing machine designed to enhance packaging efficiency across multiple industries, including food, pharma, cosmetics, and pet food. This system uses integrated 3D image recognition to ensure precise product handling and flawless quality assurance. It offers scalable performance with the option to add up to six F4 pick-and-place robots, tailored to meet individual throughput requirements. Specializing in sealing, it features four sealing technologies, including a unique ultrasonic sealing system for heat-sensitive products, followed by a heat-sealing flying cross unit aligned with upstream F4 robots. This ensures consistent sealing quality across varied speeds. The Flowpacker manages diverse packaging needs, handling products flat, on their side, stacked, or pre-packed, with the flexibility to interchange robot tools for new product formats. Its design promotes seamless integration into high-speed production lines, with a focus on customization to cater to specific operational demands.

Benefits

  • Enhances productivity with rapid deployment due to pre-configured design.
  • Ensures product integrity with precise 3D image recognition and quality assurance.
  • Adapts to variable product requirements with scalable robot configurations.
  • Maintains high sealing standards for delicate and variable-speed applications.
  • Supports diverse packaging formats, boosting versatility in production lines.

General


Applications
Food,Beverages,Snacks,Pet food,Confectionery,Cosmetics,Pharma,Bakery products,Dairy
End products
Lipstick tubes,Granola bars,Cheese slices,Juice cartons,Liquid medicines,Cat treats,Dry dog food,Sliced bread,Yogurt cups,Gummy candies,Potato chips,Chocolate bars,Croissants,Tablets,Skincare creams
Steps before
Product sorting,Product inspection
Steps after
Packing,Quality assurance,Sealing,Labelling
Input ingredients
naked products,pre-packed products,trays,flat products,products lying on the side,stacked products
Output ingredients
flowpacks,sealed flowpacks,packaged products in trays,stacked flowpacks
Market info
Schubert Group is renowned for its innovative packaging technology solutions, specializing in modular, highly flexible packaging machines for various industries, ensuring efficiency and precision in production lines.

Technical Specifications


Sealing Technologies
Cold sealing,Heat sealing,Ultrasonic sealing
Image Recognition System
3D image recognition
Robot Type
F4 pick-and-place robots
Number of Robots
1,2,4 or 6
Performance Scalability
Scalable through additional sub-machines
Product Format Handling
Flat,Lying on the side,Stacked,Pre-packed
Sealing Adaptability
Adapts to variable speeds of upstream robots
Product Position Detection
Detects position,location,height,and quality
Product Handling
Detects flawless products only
Robot Tool Exchangeability
Easily exchangeable for new product formats
Sealing Quality
High with constant sealing times

Operating Characteristics


Automation level
High - Integrated with 3D image recognition and robotic picking
Sealing technologies
Cold sealing,Heat sealing,Ultrasonic sealing
Product handling versatility
Flat,side lying,stacked,or pre-packed products
Flexibility in packaging
Trays,Naked products,Pre-packed products
High sealing quality
Adaptable to variable speeds with flying cross sealing
Performance scalability
1,2,4,or 6 F4 pick-and-place robots
Quality assurance system
Integrated 3D image recognition
Fast delivery and setup
Preconfigured machine

Material Compatibility


Heat-sensitive compatibility
Yes
Sealing film compatibility
Different sealing films including heat and cold
Product format versatility
Flat,lying,stacked,pre-packed

Physical Characteristics


Machine footprint
Preconfigured for fast delivery
Handling capacity
1 to 6 F4 pick-and-place robots
3D image recognition system
Integrated

Custom Options


Control panel type
Preconfigured System
Integration possibilities
3D Image Recognition Systems
Robot configuration
1,2,4 or 6 F4 Pick-and-Place Robots
Sealing technologies
Cold Sealing,Heat Sealing,Ultrasonic Sealing
Product handling
Flat,Lying on Side,Stacked,Pre-packed
Scalability
Possible Addition of Preconfigured Sub-machines
Quality assurance
Integrated 3D Image Recognition Systems