Rice cooking system for low-moisture processing

Achieve fully cooked, low-moisture rice with precise control over absorption and agitation, reducing water consumption while ensuring rapid changeovers and consistent quality for high-volume operations.

Cooks and Absorbs for Consistent Low-Moisture Products

The Temper-Flow Cooker from Lyco Manufacturing is a meticulously engineered solution for high-volume food processing applications, ensuring efficient cooking and absorption processes for a range of products like instant rice, steamed potatoes, and pre-cooked dry beans. This system integrates seamlessly into your production line, employing the Clean-Flow blancher’s unique Hydro-Flow® agitation for uniform heat distribution and consistency. With its continuous operation and first in/first out process, the Temper-Flow minimizes water usage and reduces energy consumption through its streamlined design.

Capable of handling large volumes, this cooker is ideal for commercial cooking facilities and industrial food manufacturers aiming to meet high demands. Its sanitary design features two-way flip-top covers and an integrated CIP (Clean-In-Place) system, simplifying maintenance and ensuring compliance with strict hygiene standards. Automation is enhanced through simple Allen-Bradley PLC controls, guaranteeing reliability and repeatability in production.

Crafted from robust materials, the Temper-Flow offers corrosion resistance tailored to your specific needs and meets rigorous industry standards for food safety. Whether you’re processing plant-based protein for ready-to-eat meals or preparing pet food, the Temper-Flow Cooker delivers consistent quality and operational efficiency, backed by Lyco’s decades of experience in food processing innovation.

Benefits

  • Enhances production efficiency with continuous, high-volume processing.
  • Conserves resources by significantly reducing water and energy consumption.
  • Ensures product consistency and quality through uniform cooking and absorption.
  • Simplifies maintenance and compliance with integrated CIP systems and sanitary design.
  • Increases production flexibility with rapid changeovers for different batch requirements.

General


Applications
Grains,Meat/poultry/seafood,Potatoes,Pet food,Plant-based protein,Vegetables,Rice,Dry beans,Pouches
End products
Plant-based meat substitutes,Canned seafood,Steamed potatoes,Parboiled rice,Pre-cooked grain pouches,Dry dog food,Diced or sliced vegetables for packing,Canned potatoes,Ready-to-eat packaged poultry,Precooked dry beans,Instant rice,Packed wet pet food,Frozen mixed vegetables,Whole grain cooked pouches
Steps before
Blanching,Pre-cooking,Transfer through flume,Dewatering
Steps after
Further processing,Packing
Input ingredients
rice,potatoes,dry beans
Output ingredients
fully cooked rice,fully cooked potatoes,fully cooked dry beans,low-moisture rice
Market info
Lyco Manufacturing is known for designing and producing innovative cooking, cooling, and liquid-solid separation equipment, primarily for the food processing industry, with a strong reputation for reliability, efficiency, and cutting-edge solutions.

Technical Specifications


Automation
PLC-controlled
Capacity
High-volume processing
Water consumption
Reduced
Process type
Continuous,first in/first out
Agitation method
Hydro-Flow®
Configuration
Two-way flip-top covers
Control system
Allen-Bradley PLC
Sanitary design
CIP systems

Operating Characteristics


Working mechanism
First in/first out process
Integrated steps
Pre-cooking,transfer flume,dewatering,full cooking
CIP principles
CIP systems with two-way flip-top covers
Batch vs. inline flow
Inline continuous
Automation level
Simple Allen-Bradley PLC controls
Changeover time
Rapid changeovers
Energy efficiency
Reduces water consumption

Product type Characteristics


Heat sensitivity
Yes/No
Viscosity of material
Low/Medium/High
Water absorption rate
Low/Medium/High
Foaming tendency
Low/Medium/High
Size and shape variability
Consistent/Inconsistent
Rapid changeover capability
Required/Not Required

Physical Characteristics


Feed/discharge method
Continuous,first in/first-out
Control panel type
Allen-Bradley PLC
Sanitary design features
Two-way flip-top covers,CIP systems

Custom Options


Control panel type
Allen-Bradley PLC
Sanitary design
Two-way flip-top covers