Multifunctional batch processing system for processed cheese

Enhance your production line with a sophisticated batch processing system that optimizes blending, cooking, and heating, while integrated solutions like vacuum de-aeration ensure superior product quality in diverse food applications.

Blends, Cooks, and De-aerates Food Products

The FreeTherm 10 from the Natec Network is a robust batch steam injector mixer designed for versatility and efficiency in food production. Specially engineered to handle a variety of viscosities and compositions, this equipment excels in producing processed cheese, sauces, and even specialty foods like gluten-free bread and vegan products. What distinguishes the FreeTherm 10 is its dual auger system for gentle mixing and direct steam injection for even heating, avoiding hotspots. It can seamlessly integrate into your processing line with its automated temperature control and vacuum de-aeration for enhanced density control and color stability. Designed with hygiene in mind, it features a Clean-In-Place (CIP) system, ensuring quick and contamination-free cleaning. With options for customization in mixing auger executions and processing vessel jacketing, this system meets diverse production needs. Its central control and surveillance system facilitate smooth operation and high adaptability, making it suitable for food manufacturers across sectors like dairy, meat, and plant-based products.

Benefits

  • Enhances production efficiency by integrating blending, cooking, and de-aeration in a single step.
  • Ensures product consistency through precise temperature control with self-cleaning probes.
  • Minimizes contamination risk with a fully enclosed, sanitary CIP design.
  • Adapts to diverse product requirements with customizable mixing augers and vessel options.
  • Facilitates easy operation and monitoring via central control and surveillance systems.

General


Applications
Meat products,Soups,Sauces,Mozzarella,Pasta filata,Specialty food,Pet food,Fruits,Plant-based,Processed cheese,Cream cheese,Dressings,Vegetables,Vegan,Baby food
End products
Gluten-free bread,Alfredo sauce,Apple puree,Dog kibble,Infant formula,Tomato puree,Mashed potatoes,Almond milk,Ricotta,Vinegarette,Cheddar cheese spread,Sausages,Tofu,String cheese
Steps before
Blending,Feeding,Grinding,Transferring
Steps after
Forming,Portioning,Packing
Input ingredients
processed cheese ingredients,pasta filata ingredients,sauces ingredients,purees ingredients,baby food ingredients,meat ingredients,pet food ingredients
Output ingredients
processed cheese,pasta filata,sauces,purees,baby food,meat products,pet food,plant based products,vegan products,fruit and vegetable products,specialty food
Market info
Hochland Natec is known for manufacturing innovative engineered-to-order equipment and solutions for the dairy and food processing industry, specializing in cheese production and processing technologies, with a strong reputation for quality and innovation.

Technical Specifications


Batch processing capacity
Varies based on model
Product temperature monitoring
Self-cleaning temperature probes
Mixing mechanism
Independently controlled augers
Heating method
Direct steam injectors
De-aeration system
Integrated vacuum system
Automation level
Central control surveillance system
Cleanability
Fully enclosed,CIP able
Jacketing options
Double jacketing available

Operating Characteristics


Working mechanism
Batch processing with independent augers
Integrated steps
Mixing,heating,and de-aeration
CIP principles
Fully enclosed,automatic CIP
Batch vs. continuous operation
Batch
Temperature monitoring
Unique self-cleaning temperature probes
Heating method
Direct steam injection
De-aeration system
Integrated vacuum system

Material Compatibility


Cleanability
High
Corrosive resistance (e.g. acids)
Stainless steel
Abrasion resistance
Moderate
Biological compatibility
Food grade
Density/particle size
Varied product types

Physical Characteristics


Feed method
Independently controlled augers
Discharge method
Enclosed catchment bin
Control panel type
Central control surveillance system

Custom Options


Control panel type
Central control and surveillance system
Discharge method
Enclosed catchment bin
Steam conditioning unit
Optional
Shaft seal upgrade
Optional
Double jacketing of processing vessel
Optional
Mixing auger executions
Different options available
Further options
On request